Grillage: what is it and why is it needed

Grillage is an essential component of concrete construction, particularly when it comes to distributing heavy loads uniformly to the subsurface. Grillage is simply a layer of steel bars or closely spaced beams placed over a foundation to increase its ability to support weight. This method is frequently used when constructing bridges, foundations, and other structures that require a high degree of strength and stability.

Grillage is primarily used to lessen the pressure that heavy structures place on the soil beneath them. Grillage keeps the foundation from sinking or settling unevenly by distributing the load over a wider area. This is especially crucial in places with poor or erratic soil conditions because concentrated loads have the potential to eventually cause structural failure or subsidence.

Grillage is typically made up of a grid-patterned network of steel beams or bars made of reinforced concrete. These beams are positioned so as to correspond with the expected load paths of the overhead structure. Grillage makes sure that the foundation can support the weight without going over the soil’s safe bearing capacity by distributing the load efficiently.

For instance, grillage and pile foundations are frequently utilized in the construction of buildings. To transfer the building load to more stable soil layers or bedrock, piles are driven deeply into the ground. Grillage beams are installed atop these piles to evenly distribute the load across the pile caps, which then transfer the load to the piles beneath.

Grillage also gives the foundation system more rigidity. Grillage increases the overall stability of the structure by uniting disparate foundation elements (like spread footings or piles) into a cohesive grid. By doing this, differential settlement is lessened and the building’s structural integrity is maintained over time.

In summary, grillage enhances the stability and load-bearing ability of foundations, which is a crucial aspect of modern construction. Grillage aids engineers and builders in making sure that structures can securely support the intended loads without sacrificing longevity or safety, whether they are utilized in infrastructure, commercial, or residential projects.

What is a grillage in construction

A grillage is one of the most popular foundation types. A grillage: what is it? Those who are new to building frequently ask this question. Now let’s define a grillage foundation for a building. Skilled developers use beams positioned horizontally to join the upper portions of the supports when constructing homes on screw piles. This leads to the creation of a single power circuit, or grillage, which is stronger and more rigid. The pile supports of the grillage structure in the formed foundation sense the load from the building’s mass.

The power harness’s primary objective is:

  • ensuring a fixed position of the foundation supports;
  • uniform distribution of the loads transferred by the building to the columns.
  • formation of a reliable supporting surface for the construction of walls and partitions.

Similar structures made of screw or reinforced concrete piles connected by a horizontal belt are frequently used to build one-story buildings on a variety of soil types, even those with high concentrations of sand, moisture, and clay particles.

There are many significant benefits to the grillage foundation.

  • allows for the construction of buildings on problematic soils;
  • ensures the stability of buildings;
  • does not require labor-intensive excavation activities;
  • does not depend on the depth of the aquifers.

The pile-grillage foundation has benefits, but it also has drawbacks.

  • the complexity of constructing a basement, the main dimensions and sizes of which are associated with the grillage design and the height of the protruding parts of the supports;
  • the need to use special equipment for installing the supporting elements of the foundation base in the ground.

Connecting the protruding portions of the supports with a power belt during pile foundation construction will increase the pile’s load-bearing capacity. Ultimately, the weight of the roof, walls, ceiling, and household appliances is supported by the foundation base. The cost of building a grillage foundation is always less than that of building a strip foundation.

Examine the classification of a grillage in construction to determine what it is. Based on the following standards, a grillage foundation is categorized:

  • location level;
  • material used for construction;
  • design features.

Let’s examine each type of grillage’s characteristics in more detail.

Types of grillage by location

Choose the location level in relation to the zero mark when preparing to construct a grillage foundation for a frame house by hand.

The options listed below are feasible:

  • hanging foundation belt;
  • elevating grillage;
  • shallow foundation.

Let’s examine each kind.

Rising above ground level

The placement of the connecting belt’s bottom 10-15 cm above the ground is a distinguishing characteristic of a high grillage, as it permits:

  • to build a raised grillage base on problematic soils;
  • exclude the influence of frost heaving forces of the soil;
  • avoid dampness by ventilating the space under the building;
  • maintain the position of the foundation supports when the soil layers shift.

The elevated power contour also has a significant benefit in that it eliminates the need for a gravel-sand cushion for high-rise building foundations because it is above the zero mark and does not come into contact with the ground.

Drawbacks with the layout:

  • increased level of heat loss due to the penetration of cold air masses under the foundation of the building;
  • the need for enhanced thermal insulation of the floor in contact with cold air;
  • increased level of costs associated with the need to install protective shields of a decorative base along the contour of the building.

To construct a high grillage belt, you will need to learn how to build a basement that will adequately shield the floor and the lower portion of the building from chilly air currents.

Located at zero mark

It is common practice to build a grillage foundation that is level with the soil. A cushion made of crushed stone and sand that is 15-20 cm thick serves as the foundation for the connecting belt. After removing the dirt from beneath the grillage’s lower plane, the backfill is created. The damping cushion is the design’s primary element.

It carries out crucial duties:

  • prevents the negative impact of frost heaving of the soil;
  • does not allow melt water and precipitation to accumulate under the grillage base;
  • seals the gap under the horizontal beam of the grillage.

In order to improve the structure’s strength and moisture resistance, reinforcement and waterproofing are carried out. It’s simple to operate the elevated grillage device with your hands. Detailed instructions will make the task easier for you to complete.

Buried in the soil

Beneath the zero mark is the power structure that connects the upper portions of the supports. The following tasks are made possible by the construction technology:

  1. Preparation of a pit located between the supporting columns.
  2. Leveling the trench base.
  3. Backfilling the gravel pad.
  4. Installation of the panel formwork.
  5. Assembly and installation of the reinforcement grid.
  6. Pouring concrete mortar.

When the power frame is being poured, the pile heads are concreted. It is crucial to consistently shield the buried grillage from the effects of precipitation in order to extend its service life. Recognize the proper way to create a blind area around your home. A sloped concrete edging along the house’s contour will guarantee efficient moisture drainage from the grillage foundation.

As a foundation support system, grillage is essential in the field of concrete construction. In order to distribute a structure’s weight uniformly, grillage is essentially made up of closely spaced beams or a network of steel or reinforced concrete bars laid over soft or loose soil. In situations where the soil is not strong enough to directly support large loads, this technique is crucial. Grillage ensures that buildings and other structures are stable and long-lasting by distributing the load over a larger area. For construction projects to be safe and long-lasting, it is essential to comprehend its goal and method of execution.

Classification of the grillage by the type of building material used

Let’s think about the materials that can be utilized to create the grillage. The grillage strapping is made from a variety of construction materials, including:

  • concrete reinforced with a reinforcement grid;
  • rolled metal of various sections;
  • dried and processed wood;
  • brand concrete without reinforcement.

The pile grillage calculation and the structure’s strength characteristics must line up. Let’s focus on the advantages of using different materials.

Monolithic reinforced concrete grillage

Reinforced concrete structures exhibit superior operational characteristics compared to their concrete counterparts.

The following benefits of reinforced concrete grillage are attributable to its robust reinforcement grid:

  • increased load-bearing capacity;
  • long service life;
  • high level of reliability;
  • sufficient rigidity;
  • ability to withstand increased compressive loads.

Reinforcement is provided by prefabricated spatial grillages and steel rods joined into a single frame.

Metal structure

The necessary safety margin is provided by a power belt composed of rolled metal. The following procedures are involved in construction technology:

  1. Cutting blanks from a channel or I-beam.
  2. Installation of rolled profiles on the ends of columns.
  3. Welding individual beams into a common contour.

Coatings should be applied to increase corrosion resistance.

Grillage foundation made of wood

Wood is strong enough to support the weight of light wooden or frame structures. To guarantee that wooden beams will last:

  • thoroughly dry the material;
  • impregnate the wood with antiseptics;
  • waterproof the surface of the beams with roofing felt.

The caliber of the material preparation determines the service life.

Concrete grillage

The process of setting up a concrete grillage foundation follows a similar pattern to that of building a reinforced concrete belt. Concreting the power strapping without using reinforcement cages is the primary distinction. The application range of a concrete grillage is restricted by the material’s vulnerability to tensile forces and bending moments.

Design types of foundations with grillage

Grillages can be categorized into different types based on their design thanks to this system. Potential choices:

  • prefabricated structure. Consists of profiles welded together. The service life is limited to two decades due to insufficient rigidity. The prefabricated version is used for temporary structures;
  • one-piece grillage. Formed from concrete mortar reinforced with a reinforcement frame. Ensures the stability of low-rise buildings on problematic soils;
  • combined version of the grillage base. Includes units manufactured in production conditions. They are assembled into a single power frame and concreted. The design is used in industrial construction.

The project specifications influence the optimal option selection.

In order to guarantee the strength and stability of structures constructed on brittle or compressible soil, grillage is essential. Grillage helps prevent excessive settlement or uneven weight distribution that could jeopardize the structural integrity of the entire construction by distributing the load from the structure more evenly over a wider area.

In order to create a stable foundation, grillage—which is usually constructed of steel or concrete—consists of a number of beams or slabs placed either directly on the ground or atop piles. This kind of foundation is especially important in places where the soil’s carrying capacity is constrained or where there’s a chance that different soil conditions will cause differential settlement.

Grillage offers a practical solution for constructions and structures that need a solid and safe foundation, like high-rise buildings, bridges, and industrial facilities. Grillage minimizes the risk of settlement and ensures the long-term stability and safety of the structure by distributing the load over a larger area and lowering the pressure on the underlying soil.

In conclusion, grillage is an essential part of building projects that involve less-than-ideal soil conditions. It is a vital technique for engineers and builders who want to create safe and long-lasting structures because of its capacity to evenly distribute loads and reduce settlement issues. Comprehending the function of grillage contributes to the longevity of buildings and their ability to sustain their structural integrity in the face of fluctuating load and environmental conditions.

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Marina Petrova

Candidate of Technical Sciences and teacher of the Faculty of Construction. In my articles, I talk about the latest scientific discoveries and innovations in the field of cement and concrete technologies.

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