Expanded clay concrete wall panels – dimensions, weight and other characteristics

Modern construction uses expanded clay concrete wall panels because of their remarkable strength, longevity, and thermal insulation qualities. Lightweight expanded clay aggregate combined with cement and water is used to create these panels, which are an excellent lightweight building material for both residential and commercial applications.

Expanded clay concrete wall panels’ adaptability in terms of size is one of their main advantages. They are available in different sizes to accommodate different building specifications, so architects and builders can find the ideal match for their projects. The standard panel dimensions usually vary from more compact, manageable sizes to more robust, larger options intended for large wall installations.

The weight of these panels is another important feature. Expanded clay concrete wall panels are remarkably lightweight when compared to traditional concrete, even with their sturdy construction. Because of the ease of handling and transportation, overall construction time and labor costs are decreased. The building’s structural framework is also under less stress as a result of the decreased weight.

Expanded clay concrete wall panels are a great building material due to a number of other qualities besides weight and size. Their ability to retain comfortable interior temperatures can result in significant energy savings. This is because of their thermal insulation properties. Additionally, these panels resist fire, which gives buildings an additional degree of security. Additionally, they provide superior sound absorption, improving the acoustic comfort of offices and living areas.

To sum up, wall panels made of expanded clay concrete are a useful, effective, and efficient building material. They are an excellent option for many different types of construction projects because of their advantageous dimensions, controllable weight, and excellent insulating qualities. These panels offer a dependable and useful solution for both small-scale home renovations and large-scale commercial construction.

Lightweight yet robust, expanded clay concrete wall panels are a flexible and effective option for contemporary building. These panels are available in a variety of sizes to accommodate different building requirements; they usually have standard sizes for simple installation and modification. Because they weigh less than conventional concrete, they are easier to handle and assemble, which reduces construction time and labor costs dramatically. In addition to their useful benefits, these panels improve comfort and energy efficiency in buildings by offering superior thermal and acoustic insulation. The main features of expanded clay concrete wall panels—such as their weight, size, and advantages in terms of performance—are examined in this article.

Advantages and disadvantages of expanded clay concrete panels

An average person who is not involved in construction is unlikely to understand the digital values of the primary characteristics. Let’s examine the differences between expanded clay concrete wall panels and other common wall construction materials in more detail.

• Compared to ordinary concrete, expanded clay concrete has lower thermal conductivity, so it better maintains indoor temperature;
• It weighs less than concrete or brick, which not only facilitates its transportation, installation and rigging, but also reduces the load on the foundation and floors;

• The price of expanded clay concrete panels is much lower than that of reinforced concrete;
• Such indicators as strength, density, moisture and frost resistance are higher than those of other cellular concretes, but lower than those of heavy non-porous concretes.

Kindly take note. Expanded clay concrete is not suitable for use in the construction of large load-bearing structures or foundations due to its inadequate strength and moisture resistance.

These building materials’ favorable qualities also include their non-flammability, resilience to harsh chemicals, and environmental friendliness.

Selecting wall panels by main characteristics

Selecting the appropriate expanded clay concrete panels based on factors like size, strength, and other indicators is crucial when building a house by hand. For this reason, you must first comprehend their types.

Types of panels

Expanded clay concrete panels come in an extensive selection. This is caused by the various purposes for which products are used, as well as by their constructive distinctions, the ratio of components in concrete composition, and t.D.

• Structural expanded clay concrete has the greatest strength (up to 500 kg/sq.m.), density (up to 1800 kg /cube.m.) and frost resistance (up to 500 cycles). External wall panels made of expanded clay concrete are made from it for the construction of the basement and lower floors of buildings.

• Thermal insulation material, On the contrary, they differ in minimum strength (up to 25 kg/sq.m.) and density (not more than 600 kg/cube.m.). Plates from it are used to thermal insulation of the external walls and the formation of internal structures.

• Structural-heat-insulating products, used for the construction of walls of above-ground floors and attics, the most common. Their density (700-1200 kg/cu.m.), strength (350-1000 kg/sq.m.) and frost resistance (up to 100 cycles) are quite suitable for low-rise construction and use as curtain wall structures.

Additionally, GOST keramzitobetonnye wall panels categorize them based on the following characteristics:

• By static scheme of operation – load-bearing, self-supporting and curtain wall.
• By design – solid (cast in one piece) and prefabricated (assembled from separate blocks, fastened by welding, mortar or glue).

Kindly take note. Prefabricated panels can be cut into pieces with the necessary dimensions and have a higher resistance to cracking.

• By number of layers – single-, double- and triple-layer. Single -layer – with the inner air cavity and finishing layers: the outer of the vapor -permeable concrete and the inner of a heavy cement mortar. Two-layer panels consist of a load-bearing layer of dense lightweight or heavy concrete and an insulating layer of lightweight cellular concrete. In three-layer panels, between these layers there is thermal insulation made of a layer of foam plastic, foam glass or glass wool.

As a point of reference. All expanded clay concrete panels are classified according to GOST 11024-84 as external for unheated buildings, single-layer and layered heavy concrete panels with thermal insulation, and partition panels composed of various grades of concrete.

• By cutting into elements panels are produced in the form of single-row corner and ordinary ones, as well as strip elements of vertical and horizontal cutting.

Two horizontal strip panels, three basement panels, four corner panels, and five vertical interwindow inserts are shown in Figure 2.

• By strength grade – from M10 to M500.

The concrete’s composition, the quantity of layers, and the kind of thermal insulation filler all affect the panels’ strength and density. These and other features ought to line up with the maximum position that a particular wall panel will occupy during building; in this case, it will serve as a partition supporting a wall from the attic or basement floor.

For instance, three-layer panels that are very good at insulating against sound are not utilized as load-bearing enclosure structures because of their low strength. only when building a frame-panel home suspended. The load on such slabs and its relationship to their properties must be calculated, as per the instructions.

Dimensions and weight

The product’s weight is one of the key considerations when choosing expanded clay concrete wall panels. It has an impact on the structure’s overall weight, the foundation design selected, and even the installation procedure. By using them, the building’s overall weight can be decreased by 30% on average when compared to a similar structure composed of reinforced concrete panels.

The dimensions of the slabs and the quality of concrete used in their manufacturing are the primary factors affecting the weight of expanded clay concrete panels. Overall dimensions can vary from manufacturer to manufacturer and are dependent on the element’s intended use.

Kindly take note. Wall panels are marked with rounded length, height, and thickness measurements expressed in centimeters and decimeters, respectively. For instance, 2НΡΝ 40.27.30 designates a two-layer external wall panel measuring 3995x2650x30 mm.

We will provide multiple instances of the weight of panels made of M50 concrete with varying dimensions for comparison:

For contemporary architecture, expanded clay concrete wall panels are a cost-effective and adaptable option. Because of their light weight, they are simple to handle and install, which cuts down on labor expenses and site time. Additionally well-known for their superior thermal and acoustic insulation capabilities, these panels enhance building comfort and energy efficiency.

Expanded clay concrete panels come in a variety of sizes, but they are usually offered in standard shapes that meet most building requirements. Their adaptability in dimensions enables their application in a range of building kinds, including both residential and commercial buildings. Additionally, custom sizes can be made to fulfill project specifications, guaranteeing a perfect fit and maximum performance.

The light weight of expanded clay concrete in comparison to regular concrete is one of its most notable qualities. This feature lessens the overall load on the building structure in addition to making transportation and installation easier. These panels have great strength and durability despite their light weight, which makes them a dependable choice for frequent use.

Expanded clay concrete wall panels have practical advantages, but they also have environmental benefits. Expanded clay is produced in an energy-efficient manner and is a recyclable material, both of which support sustainable building techniques. Expanded clay concrete is therefore a great option for environmentally conscientious builders and developers.

Expanded clay concrete wall panels are, all things considered, a wise investment for any building project. They are an excellent option in the building sector because they combine strength, ease of use, and environmental advantages. These panels offer a dependable solution for improving thermal performance, cutting down on construction time, or implementing more environmentally friendly practices.

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