The type of cement you use is important when making concrete. The binding agent that keeps the aggregate components in place and gives concrete its strength and durability is cement. But how can you decide which kind of cement is best for your project when there are so many varieties available?
Because of its unique qualities, each type of cement can be used in a variety of ways. Acquiring knowledge of these distinctions will enable you to choose the appropriate cement for your purposes, regardless of the size of your construction project or your little do-it-yourself endeavor.
This post will discuss the different kinds of cement that are used to make concrete, their special qualities, and how they affect the finished product’s performance. You’ll know more clearly by the end which type of cement is ideal for your concrete project.
What kind of cement is used to make concrete?
It is worthwhile to inform the readers of this publication about the fundamentals of calculating cement per cubic meter of concrete in accordance with the current GOST and SNiP, given that the foundation for figuring out the cement consumption for concrete for a given structure is its concrete grade.
This is a reference to the most widely used kind of building material, heavy concrete, which is made up of water, additives, crushed stone, sand, and Portland cement. The normative document, SNiP 5.01.23-83, governs the consumption rates and cement grade for concrete.
The amount of fillers, sealant (water), and additives is measured in "norms" of cement consumption, and the cement consumption rate is taken as a unit. For instance, the following dimensions apply to heavy concrete of a well-known brand that has been plasticized: 0.8 parts water, 0.5–1.0% plasticizer from the amount of cement, 2.8 (for Portland cement M400) or 3.3 (for Portland cement M500) parts of sand, 4.4 or 5 parts of crushed stone, and 1 part of Portland cement CEM I 32.5N PC (M400) or CEM I 42.5N PC (M500). For every 100 kg of binder, 0.5–1 kg of plasticizer are needed.
An amateur developer might reasonably wonder why, instead of providing cement consumption per 10 or 100 kilograms, all sources and "calculators" provide cement consumption per cubic meter of concrete or per cubic meter of masonry or plaster mortar. Let’s consult the most recent regulatory documents for an answer to this query. The amount of cement required in kilograms per cubic meter of concrete is regulated by the current GOST 26633-2012 (Heavy and Fine-Grained Concrete), table 1.
Calculation example
Cement, sand, and crushed stone are therefore regarded as "by default" ingredients in the construction and concrete production industries. In the event that less material preparation is required due to construction conditions, a few simple mathematical calculations are performed, using the percentages of sand, crushed stone, water, and cement per cubic meter of concrete as 100% and X%, respectively, as the required amount of concrete. A proportion is calculated and solved, yielding the amount of cement and the amount of fillers and grout based on the component proportions.
For instance. 0.3 m3 of concrete needs to be prepared. What is the required quantity of cement and other ingredients? First data: Portland cement CEM I 42.5N PC (M500) as the basis for concrete M150.
- Proportions of concrete components in kilograms: 1 part cement, 4 parts sand, 6 parts crushed stone, 1 part water.
- Amount of Portland cement CEM I 42.5N PC to obtain 1 m3 of concrete M150: 190 kg.
- Amount of cement for a solution of 0.3 m3. 190×30/100=57 kilograms.
- Amount of other components. Sand 57×4=228 kg; Crushed stone 57×6=342 kg; 57 liters of water.
You can accomplish this even more easily if you know how many components one cubic meter of a specific grade of concrete requires. The necessary component consumption for a smaller volume of concrete can be computed by straightforward multiplication, assuming that the component consumption for 1 cubic meter is 1 (unit). The available numerical values of the components should be multiplied by 0.25 if 250 kg of concrete needs to be prepared, by 0.1 if 100 kg needs to be prepared, etc.
So, the final question we have is: How much cement is required to make 1 m3 of concrete with varying strength grades? Any amateur can quickly and simply determine the ratio of fillers in concrete and the ratio of cement in concrete by using the numerical values and information from this publication. By ordering an accurate purchase of these building materials, they can save a significant amount of money.
Selecting the proper cement type is essential to producing concrete that is robust and long-lasting. This article examines the various types of cement that are available and their particular applications in the manufacturing of concrete. By being aware of your options, you can choose the type of concrete that will work best for your project and give it the strength and durability you want.
Proportion of cement in concrete of popular grades. Table
Portland cement-based concrete, CEM I 32.5N PC (M400)
Concrete grade | Proportions of components: C:P;Sh, kg | Cement per 1 m3, kg | Sand per 1 m3, kg | Crushed stone per 1 m3, kg | Water per 1 m3, liters |
M150 | 1:3.5:5.3 | 215 | 735 | 1135 | 190 |
M200 | 1:2.8:4.5 | 255 | 715 | 1125 | |
M300 | 1:2:3.3 | 335 | 670 | 1105 | |
M400 | 1:1.5:2.6 | 450 | 625 | 1085 | |
M500 | 1:1.2:2.1 | 502 | 575 | 1065 | |
M600 | 1:0.9:1.8 | 585 | 530 | 1045 |
Portland cement-based concrete, CEM I 42.5N PC (M500)
Concrete grade | Proportions of components C:P;Sh, kg | Cement per 1 m3, kg | Sand per 1 m3, kg | Crushed stone per 1 m3, kg | Water per 1 m3, liters |
M150 | 1:4:6 | 190 | 755 | 1135 | 190 |
M200 | 1:3.3:5 | 224 | 735 | 1125 | |
M300 | 1:2.5:3.8 | 290 | 705 | 1105 | |
M400 | 1:2:3 | 355 | 675 | 1085 | |
M500 | 1:1.5:2.5 | 425 | 640 | 1065 | |
M600 | 1:1.2:2 | 490 | 605 | 1045 |
The information in these tables can be used to compute sand, crushed stone, water, and the approximate quantity of cement needed per cubic meter of concrete. If your concrete project uses less than one cubic meter of concrete, you can calculate the quantity of components needed to prepare any volume of building material using the tabular data and calculation method provided above.
Cement Type | Description |
Ordinary Portland Cement (OPC) | Commonly used for general concrete applications. It sets quickly and has good strength. |
Rapid Hardening Cement | Sets faster than OPC, ideal for projects requiring quick completion. |
High Alumina Cement | Resistant to high temperatures and chemicals, used in specialized applications like refractory concretes. |
Sulphate Resisting Cement | Designed to resist sulphate attack, used in environments where sulphate levels are high. |
White Cement | Used for decorative purposes and in applications where color and aesthetics are important. |
Making the correct cement choice is essential to guaranteeing the durability and strength of concrete. It’s critical to match the appropriate cement to the requirements of your project because different types of cement are suitable for different applications.
For most applications, ordinary Portland cement is a dependable and sturdy option for general concrete work. Other types, like sulfate-resistant cement or rapid-hardening cement, may be more suitable for specialized uses, such as in harsh environments or where quick setting is needed.
Making decisions based on knowledge of the characteristics of each type of cement will improve the longevity and performance of your concrete projects. Choosing the right cement guarantees that your concrete will last for many years, whether it is being used for commercial, industrial, or residential purposes.