What additives should be used in concrete for water resistance (water-repellent)

Although concrete is a strong and adaptable material, water can occasionally seep through due to its inherent porosity. This can result in a variety of problems, including structural damage, particularly in areas where moisture is a persistent worry. Thankfully, there are additives that can greatly increase concrete’s water resistance, making it more appropriate for damp or humid environments.

By lowering the permeability of the concrete, these water-repellent additives effectively create a barrier that keeps water out. They can be added to the concrete either before or after the mixing process and come in a variety of forms, such as powders, liquids, and gels. Builders can increase the longevity of concrete structures and shield them from moisture damage by utilizing these additives.

We’ll look at the various kinds of water-repellent concrete additives in this article. We’ll go over their features, advantages, and how to pick the best one for your project. Whether you’re building an outdoor patio, a basement, or a swimming pool, knowing these additives can help you get a more resilient and long-lasting finish.

Additive Description
Silicone-based agents These additives form a water-repellent layer, preventing water absorption.
Hydrophobic admixtures These substances reduce water permeability by repelling water from the concrete surface.
Crystalline waterproofing These chemicals react with water to form crystals that block water paths within the concrete.
Fly ash This by-product enhances concrete density, reducing water penetration.
Silica fume Adding this fine powder improves concrete"s impermeability to water.
Polymer emulsions These additives form a barrier, improving concrete"s resistance to water.

Waterproof concrete – what is it

A unique kind of mixture known as water-resistant concrete is one in which there are no pores or other voids of any kind that could allow moisture to seep into the monolith’s structure. Such material has a density level that is much higher than the benchmark indicators. Furthermore, the monolith is sealed at the seams for external protection.

However, only monolithic structures can achieve the highest level of waterproofing; precast concrete cannot exhibit water resistance qualities if there are numerous moving seams in it.

  • The presence of pores that appear due to a large volume of water added to the solution
  • The presence of defects due to improper or insufficient compaction of the poured mixture
  • Various types of deformations leading to the spread of cracks in the stone

You can increase the water resistance of the compositions in two ways – by selecting the correct ratio and type of components or by introducing special additives into the solution, allowing you to get a denser stone without pores and capillaries, due to which the material becomes maximally resistant to water (it simply does not absorb it and does not pass it).

Classes of water resistance

The operating conditions and requirements for the loads to the future structure must be considered when selecting concrete additives. Based on these factors, the desired component is chosen and added to a specific volume. The most crucial feature of a batch of waterproof concrete is its resistance to water; this feature is indicated by the letters W and even the numbers 2 through 20.

When mixing waterproof concrete, indirect indicators have little bearing on the final properties of the mixture, so direct indicators—specifically, the water resistance class—are given more weight.

The concrete class selection is based on the operational conditions: W8 concrete is used for additional waterproofing when pouring the foundation; W12–20 concrete is used for areas with close groundwater or high humidity; W8–14 mortar is used for wall plastering in rooms with optimal humidity levels; W14 and higher is preferable for damp and cold rooms (the same applies to the external decoration of the building).

Why is the waterproofing of reinforced concrete

Prior to thinking about adding anything to concrete to make it water resistant, you should know which structures it is best to protect and why. Because moisture ruins both the concrete and the reinforcement, it is imperative that reinforced concrete be kept dry. This will reduce the material’s strength, capacity to support loads, longevity, and other properties.

Water can be absorbed and retained by concretes that permit it to pass through, entering the monolith. The water then expands and crystallizes due to the low temperatures, causing the stone’s pores to be destroyed and encouraging the spread of cracks and deformations.

Concrete deterioration happens gradually rather than all at once, and the rate of destruction is directly related to the indicator in question. represented by a number and the letter F (F100, F200, F300, etc.). d.), which expresses how many freeze-thaw cycles a concrete monolith can withstand.

Reinforcement, which is poured into the stone to increase its strength and resistance to different loads, also requires water protection. When water penetrates the reinforcement and reaches it, the metal oxidizes; the metal thins, decreasing the rods’ bearing capacity, and metal oxide forms, increasing volume and destroying the concrete.

Concrete and metal are at risk from aggressive water types, such as those that leach, contain carbon dioxide, oxygen, sulfate, general acid, and magnesia. Waters containing sulfuric acid salts are the most detrimental to stone because they cause chemical reactions and strength loss. Any kind of water can destroy metal.

DIY concrete additives for water resistance

The primary types of additives need to be taken into consideration when deciding what to add to concrete to prevent water intrusion. They are often separated into three categories: plasticizing, polymerizing, and colmatizing.

Plasticizers

These additives work on the solitary premise that, upon entering the mixture, they form a coating, similar to a film, which envelops the cement particles and bestows upon them the desired characteristics. The concrete becomes more pliable and the particles more slick. Certain plasticizers have the ability to generate an electric charge, which activates the mixture’s particles and increases their mobility.

The amount of excess moisture in concrete mortar decreases as its plasticity increases, as does the formation of pores. A water-resistant plasticizing additive is mixed into the concrete mixture at a rate of 0.1–3% of the total mass. Plasticizers can be classified as weakly plasticizing, highly plasticizing, or extremely effective.

Plasticizer C3

The substance is employed in the creation of prefabricated, monolithic structures with a lot of reinforcement. Based on the weight of the cement when it is dry—typically 0.3-0.8% of its mass—the volume of the material added to the composition is determined. Following dilution in water, the additive is added in accordance with the instructions’ technology.

It is advisable to keep in mind a few details when working with such solutions: mix the mixture in a clean container at a positive air temperature, stir continuously while the substance dissolves, and wear personal protective equipment.

The primary benefits of using this kind of plasticizer are: large cement savings; a notable rise in concrete mobility without sacrificing strength; the ability to apply the finished composition at a high density without vibrating the freshly laid mixture; enhanced resistance to water and frost; and minimal shrinkage.

Colmating

These kinds of concrete can be treated with water-repellent additives made from a variety of materials; commonly used ones include bitumen emulsion, aluminum sulfate, calcium nitrate, and sulfate/nitrate/iron chloride.

They all operate on the same tenets: after the monolith has solidified, they compact the concrete to render it impervious to water. A chemical reaction involving water, cement, and the additive itself can produce this effect. As a result of the reaction, insoluble compounds start to form and consistently occupy all of the pores and capillaries in the hardened stone’s structure.

After the mixture has solidified, colmatation additives can be added to the monolith. This process occurs when the composition’s constituents fill the pores in the surface layer by penetrating into it.

Polymer

The best possible level of moisture resistance for concrete is ensured by polymer additives that make the material water-repellent. Every particle of the concrete mortar’s constituents forms a robust polymer film, effectively and dependably shielding the stone from moisture. With the help of these additives, even completely destroyed buildings that have chips and cracks can be protected without further deforming.

Penetrating waterproofing

Very high levels of effectiveness are also offered by hydrophobic penetrating additives. They can be applied technologically to an already-solidified monolith or incorporated into the mixture during its preparation.

The mixtures’ compositions differ; manufacturers currently provide a wide range of options. Those that are primarily composed of sand and cement just produce a crust on the surface. Chemically compounded substances ensure deep penetration into the monolith and more efficient filling of pores and voids.

Penetron

An extremely well-liked water-repellent concrete additive. ensures that reinforced concrete products are waterproof while being poured; it can be applied to monolithic and prefabricated structures, even ones that have pores and cracks. This product is commonly used for treating septic tanks, swimming pools, foundations, basements, and reservoirs.

The primary benefits of the "Penetron" additive are its safety for the environment, human safety, compatibility with other additives, increased resistance to frost in concrete, and defense against acids, alkalis, drains, seawater, and regular water.

During the preparation process, the additive is dissolved in water and combined with the solution. Furthermore, waterproofing gaskets are installed to guarantee dependable waterproofing of seams, abutments, utility inputs, etc.

The proper combination of additives must be added to concrete to make it water-resistant. Concrete’s permeability can be greatly decreased with the use of water-repellent additives like silicates, waterproofing admixtures, and hydrophobic materials. By sealing the tiny pores and forming a barrier against water infiltration, these additives increase the concrete’s strength and longevity. You can make sure that your concrete structures hold up over time and don’t get damaged by water by selecting the right additives.

Liquid glass

The mechanism of action of the liquid glass solution is based on sodium or potassium silicate; both materials have higher moisture resistance qualities and form a film. The additive is used as a liquid mixture with a thick, viscous consistency in building solutions. When the composition comes into contact with carbon dioxide (in the air), it hardens. Amorphous hydrated silicon oxides are created during this process.

The addition makes the mixture more fluid, allowing it to reliably protect the surface by seeping into any and all cracks. The mixture can be added to the already-hardened monolith or mixed into the concrete.

Regardless of the mode of application (as a constituent of the concrete solution or as part of a waterproofing material for surface application), a dependable waterproof film is formed and the material’s consumption is minimal.

Enhances the qualities of products made of reinforced concrete considerably without raising the price much. Good levels of water resistance, resistance to moisture and high temperatures, and resistance to mold and mildew are provided by the material. When pouring foundations, the additive should be used, particularly for boilers, fireplaces, hydraulic engineering, furnaces, and other subterranean structures.

The addition is not added to the final solution; instead, it is mixed with the dry components of the concrete mixture before being added to the water-diluted silicate glue. Because silica accelerates the process of concrete hardening, prepare in small portions. M200–M400 concrete is typically used for construction projects. They are prepared as follows: a glass of silicate is added to a bucket of purified water, stirred, and then the trough is filled with the dry ingredients for the concrete mix.

A glue-based primer is applied to pre-made goods by combining cement, water, and liquid glass. For every liter of water, about 400 grams of glue are used.

Waterproofing of the basement from the inside from groundwater

There are two ways that the basement can be kept dry: either horizontally (the base is processed, which is at the level of soil water) or vertically (if there is no drainage and the basement is at the level of groundwater occurs). Depending on a number of variables, including the degree of groundwater and precipitation, the material of the foundation, the operating conditions and intended use of the space, the existence of drainage, etc., one or both approaches may be chosen.

There are various vertical methods to protect the basement walls from the inside, including plastering, rolls, membranes, coating materials, and forming a barrier with liquid rubber or glass. These options are typically appropriate in situations where a drainage system has not been installed correctly.

Water is kept from rising from the ground and from seeping through the concrete’s capillaries by providing horizontal water protection along the floor. Regardless of the kind of structure, the properties of the soil, or the climate, this kind of protection is desirable in any situation. Roll materials or concrete treated with waterproof polymer additives are used as protection. For the protection to be of the highest caliber, the additives’ water resistance must be extremely high.

It is recommended to use both kinds of waterproofing to stop moisture from entering the space through capillary penetrations. After treating the walls to a minimum of thirty centimeters in height, partial installation of vertical protection is possible.

Concrete’s ability to withstand water can be greatly increased by adding the proper additives. Additives such as fly ash, silica fume, and waterproofing agents can help strengthen and lessen the likelihood of water damage in concrete. By plugging the pores and fissures in the concrete, these additives make the structure tighter and more impermeable.

Additives that repel water are necessary for buildings that are subjected to moisture, like basements, outdoor walls, and foundations. They aid in preventing the seepage of water, which can cause long-term problems such as spalling, cracking, and even structural collapse. These additives add to the durability and integrity of the construction by strengthening the concrete’s capacity to repel water.

It’s important to select the appropriate additives for your concrete mix. Your choice should be based on elements like the intended lifespan of the structure, the type of construction, and the particular environmental conditions. Speak with a concrete specialist for advice on the best additives for your specific project to ensure maximum durability and performance.

It is a wise investment to include water-repellent additives in your concrete mix. It not only increases the concrete’s lifespan but also lowers maintenance expenses and guards against water-related damage. You can achieve a longer-lasting and more resilient concrete structure with the correct additives, giving you peace of mind and more value for your building efforts.

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Marina Petrova

Candidate of Technical Sciences and teacher of the Faculty of Construction. In my articles, I talk about the latest scientific discoveries and innovations in the field of cement and concrete technologies.

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