Selecting a silo for cement: types of bunker storages, equipment, installation

Selecting the appropriate silo for cement management in building projects can significantly impact both cost and efficiency. For bulk cement to be stored and remain in good shape until it is needed, a cement silo is necessary. But it can be a little overwhelming to choose the best option when there are so many silo designs and equipment options.

It’s crucial to first comprehend the various kinds of silo storage systems. Silos can be horizontal, vertical, or even modular in their designs, and they come in a variety of sizes. Depending on things like how much cement you need to store and how much room you have, each type has advantages of its own.

The equipment you select for handling and storing cement is just as important as the type of silo you choose. Choosing the appropriate equipment can help maintain the quality of your cement and optimize your operations. Features range from basic ones like air compressors and filters to sophisticated ones for monitoring and controlling cement flow.

Ultimately, a well-installed silo will function effectively and last for many years. Adhering to proper installation procedures not only guarantees security but also improves the storage system’s effectiveness. You can build up a cement silo that satisfies your requirements and keeps your projects on schedule by paying attention to these details.

Topic	Description
Types of Bunker Storages	Various silo designs include vertical silos, horizontal bunkers, and modular silos. Each type suits different needs based on space, capacity, and usage.
Equipment	Key equipment includes feeders, conveyors, and dust collection systems. These help in moving, distributing, and maintaining the quality of the cement.
Installation	Proper installation involves site preparation, structural assembly, and ensuring all equipment is correctly set up. It’s crucial for safety and efficiency.

Advantages of using silos

1. Possibility of dismantling large structures. The silo body is made collapsible, which facilitates its delivery. The entire tank is installed on the construction site.
2. Long service time. Structures can be concrete or metal, the approximate service life is more than 25 years.
3. Maintainability. Many parts of this structure (elements of the upper and lower bottoms, filters, piles, etc.).d.) are manufactured and supplied separately.
4. Availability of diagrams and drawings. Availability of diagrams and drawings significantly simplify the assembly, installation and operation of the entire system.
5. High degree of protection of the structure. Cement in the silo is completely unaffected by external negative factors.
6. Installation and operation of the storage facility, both indoors and outdoors (without the construction of protective structures).
7. Continuous supply of bulk materials. The silo allows you to get the required portion of cement at any time.

Features of choosing a silo

Selecting a silo is something you should handle very carefully. Notwithstanding its usefulness and adaptability, only specific circumstances allow for the long-term, high-quality storage of cement in the necessary consistency.

The first step is to determine the ideal capacity for the cement silo while accounting for the needed load. The technical data sheet details how productivity compares to the equipment’s capabilities.

Also, you must adhere to specific requirements when selecting a storage facility:

1. The volume of the concrete mixer must be at least 10 cement usage standards per day. This is due to the risk of suspension of the work process due to a failure in the delivery of material.
2. The location of the bunker must fully comply with fire and sanitary safety regulations.
3. When choosing a design and location, it is imperative to provide a platform for the access of special equipment.
4. Installation of the required equipment that eliminates stagnation of cement inside the silo will significantly increase the productivity of the work process.
5. With frequent use of a silo for loading cement, instead of installing a standard gate valve, a special inert feed belt skip is required, this must be provided for at the stage of ordering the design.
6. Treatment of the silo with protective compounds against corrosion. This will significantly increase the service life.
7. The availability of complete configuration of installation documents is the main attribute of further productive work.
8. For constant change of installation location, it is necessary to choose mobile concrete options of technological design. This will help to save money and time on moving the storage facility to a new construction site.

Types of bunker storage facilities

Moscow’s extensive construction project has raised cement demand dramatically. By building distribution units, the cost of transporting bulk materials can be decreased by guaranteeing the stability of all indicators. The features of construction technology and the volume of building materials that must be stored for production are taken into consideration when choosing a cement silo.

Collapsible

Cement silos that are most in demand. The silo is separated into a cement container, a cylindrical funnel, and a feed mechanism for transportation. There are storage options in which the main cylinder is divided into multiple sections. While the storage is useful for transit, there will be additional labor expenses for installation. It is possible to assemble and disassemble multiple times without the individual structural elements deforming.

One-piece

Cement silos that aren’t separable, offering greater dependability. Even in cases of severe bodily damage, the internal capacity, automation system, and additional equipment are unaffected. This structure can hold up to 100,000 liters; if the device were designed to hold more, it would not be able to be transported to the construction site. Cargo platforms are used to transport the storage in its entirety. Installing these cement silos is a recommended practice when building large, stationary facilities.

Mobile

A wheelbase and a horizontal storage tank are features of a small cement silo. suitable for conveyance using specialized machinery. The structure has retractable supports for added stability.

Container

Cement silos are made for shipping building materials on shipping barges or by rail over long distances.

Warehouses

This is a fixed storage facility used to hold building supplies like cement. It’s a hermetically sealed metal cone with a vent-hole-equipped lid and a filter that locks into place to allow cement to be fed through. It is fixed vertically atop piles or other supports.

Silo design

The storage facility’s design consists of multiple funnel-shaped parts, a vertical cone-shaped container with conical bottoms, and flat bottoms on top. A support base that has anchors securing it to the base is where the entire system is installed.

There is a ladder inside the cement silo and a technological hatch on the other side. For visual inspection and potential repairs, a metal ladder has been installed outdoors.

The material is loaded into the silos by auto-cement trucks using compressed air; as a backup, an air-chamber pump is installed. The lower bottom is where the screw feeder-equipped disk shutter allows cement to be supplied.

Basic equipment: necessary and additional accessories, options

Whatever the exact configuration of the cement silos, all of these structures have roughly the same equipment.

The principal elements:

1. Safety valve.
2. Storage with a conical bottom, which facilitates the supply of cement. In this case, it is necessary to pay great attention to the quality of the seams, since the tightness of the structure depends on them.
3. Vibrator for stirring dry composition.
4. Pipe for loading, with which bulk material is supplied to the storage.
5. Level sensors.
6. Cement filter. Required for diluting air inside the container.
7. Bubble mechanism to protect the rash of bulk building materials.
8. Air management system.
9. Switch conveyor.
10. Stairs.

The principle of operation of the rotational sensor

An electric motor is a feature of the rotary sensor. A spring-loaded clutch that connects the gearbox shaft to the sensor shaft shields the gearbox system from harm when the shaft is forced to rotate under various circumstances.

An eccentric mechanism is produced by the motor and gearbox and is secured by a spring. The rotation is transferred to the gearbox and subsequently to the shaft if the sensor’s revolving blade does not come into contact with the cement. The "motor-gearbox" mechanism operates the switches, cuts the motor’s power supply, and switches the sensor contact when the blade makes contact with dry cement, completing the sensor shaft’s function.

Release of the switches occurs when the "motor-gearbox" system reactivates upon the blade being freed from the dry composition. In this manner, the motor’s power supply is restored, and the sensor contact moves back to its starting position. The blade then resumes its rotation.

Cement silo aeration system

An aeration system that guarantees air contact with cement must be installed prior to storing the mixture in a silo. Air passes through the bulk material during aeration. As a result, an oxygen-enriched mixture is produced.

Cement can be fed from the storage more easily thanks to aeration. The issue arises from the fact that, once the silo is filled with cement, it eventually cakes and adheres to the walls, causing an obstruction. Extraction of the dry mixture through the shutter from the storage becomes extremely challenging.

There are two possible approaches to solving this issue: using an aeration system or a specialized vibrator. Since using a vibrator damages the storage facility’s entire structure, the latter option is ineffective.

Since the aeration system has no such disadvantage, installing it is typically given top priority. This is the system that the building has installed to enhance the bulk mixture transportation procedure.

Aeration occurs as a result of a distribution pipeline that supplies compressed air, which is connected to a variety of devices such as vibration fans, aerators, pneumatic hammers, and guns.

It’s important to comprehend the various cement storage options, the required tools, and the installation procedure when selecting a silo. This article describes the many options for bunker storage, emphasizes the necessary equipment for effective operation, and lists important factors to take into account when building a cement silo. This guide will assist you in making an informed decision to suit your needs, regardless of whether you’re looking for a more sophisticated setup or a straightforward, economical solution.

Silos price for cement

Cement silos were started to be produced; depending on the manufacturer, the cost of storage ranged from 4,000 to 50,000 dollars. The exact kind and volume of the silage will determine the structure’s cost.

Customers occasionally request more insulation, which raises expenses as well. The equipment choice has an impact on the overall cost as well.

Storage facilities can be outfitted with the following equipment in addition to the standard set:

1. Air purification filters.
2. Fanding mixture control sensors.
3. Protective mechanism for output of excessive pressure.
4. Electric vibrators.
5. Remote control.
6. Band conveyer.
7. Mechanical drive.

Verify retail costs directly from the manufacturer.

For any concrete operation, selecting the appropriate silo for storing cement is essential. Given the variety of bunker storage options available, it’s critical to match the silo design to your unique requirements. Every type, from straightforward vertical silos to intricate systems with numerous compartments, has special advantages suited to various scale operations.

Think about things like how much cement you need to store, the amount of space you have, and the technology you wish to use when choosing equipment. Efficiency and usability can be improved by adding features like discharge mechanisms, level sensors, and aeration systems. Ensure that the equipment you select satisfies industry standards and is compatible with your silo.

To guarantee that your silo runs efficiently and safely, proper installation is essential. This covers setting up the site, providing structural support, and connecting it to your current systems. By hiring a professional installer, you can guarantee optimal performance of your silo right from the start and avoid future problems.

In conclusion, selecting the ideal silo requires assessing your storage requirements, selecting the suitable hardware, and guaranteeing correct installation. You can optimize your cement storage and help create a more productive and efficient concrete operation with careful thought and planning.

Video on the topic

Installation of a cement tank

Installation of a silo SP1375.13 Voronezh region. Liski district with.Davydovka

Installation of a silo for cement 72t

Accurate control over cement consumption!

ZZBO TV | Issue No. 6 | Installation of an exhibition silo SCM-75

Installation of a cement silo👷