Large commercial spaces, factories, and modern warehouses are all supported by industrial concrete floors. They provide a strong and dependable surface that is resistant to heavy equipment, continuous foot traffic, and the demands of busy businesses. Concrete is a great material for these kinds of applications because of its strength and versatility.
Industrial concrete floors come in a variety of forms, each intended to satisfy a particular purpose. Plain concrete, reinforced concrete, and post-tensioned concrete floors are a few of the most popular varieties. From improved load-bearing capacity to resistance against wear and cracking, each type offers special advantages. Selecting the proper kind of concrete floor is essential to guaranteeing the longevity and usability of the area.
Over time, there has been a significant advancement in the technology underlying industrial concrete floors. The durability and aesthetic appeal of the floor are improved by the precise mixing, pouring, and finishing procedures used in modern methods. These procedures include preparing the site appropriately, using premium materials, and employing cutting-edge curing techniques. Industrial concrete floor performance and longevity are further enhanced by innovations like fiber reinforcement and specialty coatings.
Anyone involved in the design or upkeep of industrial spaces needs to have a thorough understanding of the varieties and technologies of industrial concrete floors. Businesses can create environments that are long-lasting and efficient by using the latest technological advancements in conjunction with the right type of concrete floor. This guarantees that even in the most demanding circumstances, the floors will stay in superb condition.
Many warehouses, factories, and commercial spaces are built on industrial concrete floors because they are strong and durable enough to handle heavy machinery and continuous use. Industrial concrete floors come in a variety of forms, such as fiber-reinforced, epoxy-coated, and polished, each with special advantages suited to particular applications. These floors are the result of substantial technological advancements, including novel approaches like laser screeding for exact leveling and sophisticated curing procedures to increase longevity. Businesses can select the ideal flooring solution for their operating requirements by having a thorough understanding of the various types and technologies.
- Main types of concrete floor coverings
- Necessary requirements
- Materials
- Calculation of the composition of concrete
- Video on the topic
- Topping repair
- Atrian technology: seamless industrial floors
- Grounding device. Description of technology. Industrial floors Elacor TEOCHIM
- The device of a sand-gravel pillow and filling of an industrial concrete floor with topping
- Industrial flooring (topping)
Main types of concrete floor coverings
Concrete floors in industrial buildings are classified according to their use into:
- Concrete industrial floor for terminals and production facilities with high humidity.
- Floors for production shops with high stable mechanical load.
- Floors in public areas with high throughput (hospitals, canteens, children"s institutions).
- Floors of industrial refrigerators and freezers.
- Anti-static, explosion-proof and fireproof floors.
- Concrete self-leveling polyurethane industrial floors for indoor parking lots, sports centers and industrial warehouses.
- Mosaic concrete floors – a little forgotten, but still relevant due to their simplicity and more attractive appearance compared to conventional concrete surfaces.
Necessary requirements
Fundamental specifications and conditions needed for concrete coatings to function:
- resistance to constant mechanical loads: mechanical shear and abrasion (traffic);
- resistance of the floor covering to the fall of heavy objects;
- resistance to chemical influences (paints, solvents, acids, etc.d.);
- resistance to an increase or decrease in temperature in industrial premises;
- increased moisture resistance – no slipping for safe movement of technical vehicles and employees of the enterprise.
Materials
Almost all industrial floors have a concrete base beneath them. A cushion made of a dry mixture of crushed stone and sand that has been compacted is used before industrial concrete floors are installed. Typically, a concrete floor is 300 mm thick. Concrete grades B22.5 and higher are used to create a concrete screed.
Concrete grade | Concrete density, kg/m³ | Frost resistance, F | Moisture resistance, W |
B22.5 | 2390 | 300 | 8 |
B25 | 2405 | 300 | 8 |
B30 | 2420 | 300 | 10 |
Because of the aforementioned specifications for the finished base, concrete for industrial floors needs to undergo extra processing. Thus, the finished surface of the industrial floor is reinforced with special compounds (hardeners) to prevent repairs to industrial concrete floors right after the base is installed.
Hardeners come in two primary varieties:
- Dry mixes (topping) – sprinkled over the still wet surface of the concrete, and using graters (see photo) rub it into the base of the floor ("ironizing"). The mixtures consist of high-grade cement and special chemical additives, and the structure and strength of the future base is largely determined by the fine-grained filler. The most famous is quartz hardener. Its price and availability in purchase have gained particular popularity
- Impregnation for concrete floors — a strengthening composition based on water and solvent. Penetrating into the small pores of the concrete base, it polymerizes and thus binds the surface of the concrete floor. The use of impregnation increases wear resistance and improves the adhesion of the finished floor covering to the concrete base.
Marble chips are the principal filler used in concrete, which is another material that can be used to build industrial floors. Marble is a mineral with outstanding decorative qualities that is crushed to create this kind of material.
The mixture for the concrete is made up of white decorative cement M400 in a 1:2 ratio, washed marble chips, and coarse sand, up to 10% of the volume.
Polyurethane serves as the foundation for a mixture of synthetic materials used in the installation of concrete polyurethane floors. This type of floor covering can be used in situations where there are higher mechanical loads because of its many different qualities.
Calculation of the composition of concrete
Type of Floor | Description |
---|---|
Polished Concrete | Smooth and shiny surface, easy to clean, often used in warehouses and retail spaces. |
Epoxy-Coated Concrete | Durable coating that resists chemicals and stains, ideal for industrial and commercial environments. |
Stamped Concrete | Textured to resemble stone, brick, or tile, provides an attractive finish for high-traffic areas. |
Self-Leveling Concrete | Flows and levels itself, creating a flat, even surface, perfect for floors with heavy machinery. |
Fiber-Reinforced Concrete | Contains fibers for added strength and durability, suitable for heavy-duty industrial use. |
Because industrial concrete floors are so versatile and long-lasting, they are essential in many types of facilities. Knowing the various kinds of these floors makes it easier to choose the ideal solution for a given set of requirements. Every type of concrete floor has advantages of its own, whether it is polished for a smoother finish, regular concrete, or epoxy-coated for added protection.
These floors’ underlying technology has advanced dramatically. Every stage, from the subbase preparation to the ultimate curing procedure, is painstakingly planned and carried out to guarantee long-lasting performance. Modern industrial concrete flooring heavily relies on sophisticated methods like surface treatments for increased durability and laser screeding for leveling.
In order to increase the longevity of industrial concrete floors, proper maintenance is necessary. Common problems like surface wear and cracking can be avoided with regular cleaning, prompt repairs, and suitable sealing. These floors can last for many years if recommended maintenance procedures are followed, maintaining both their structural integrity and visual appeal.
In conclusion, a facility’s functionality and efficiency can be greatly impacted by selecting the proper kind of industrial concrete floor and utilizing cutting-edge technology during installation. Facility managers can make choices that extend the life and performance of their concrete floors by keeping up with the latest information on available options and best practices.