How to make a vibrating table with your own hands?

Building your own vibrating table can be a fulfilling endeavor, particularly if you enjoy doing concrete projects on your own. An even and long-lasting finish is ensured by eliminating air bubbles from your concrete mix with the use of a vibrating table. Making concrete crafts such as pavers, countertops, or other items can be greatly enhanced by using a homemade vibrating table.

The good news is that building your own vibrating table doesn"t require advanced skills or expensive materials. With some basic tools and a bit of creativity, you can construct a functional vibrating table that suits your needs. This guide will walk you through the process step by step, showing you what materials you"ll need and how to put everything together.

We’ll go over the base, vibrating motor, and control system—three crucial parts of any vibrating table. You will discover where to get reasonably priced materials, how to put the pieces together, and how to test your table to make sure it functions properly. You’ll have a thorough understanding of how to build a vibrating table that will improve your concrete projects by the end of this article.

Step Description
1. Gather Materials Collect the necessary materials: a solid table frame, a vibrating motor, a control unit, screws, bolts, and rubber pads.
2. Build the Frame Assemble the table frame using wood or metal. Ensure it"s sturdy enough to support the vibrating motor and the concrete molds.
3. Install the Motor Mount the vibrating motor to the underside of the table. Secure it firmly to prevent any movement during operation.
4. Attach Rubber Pads Place rubber pads between the table legs and the ground. This reduces noise and prevents the table from moving during vibration.
5. Connect the Control Unit Wire the vibrating motor to the control unit, which allows you to adjust the vibration speed and duration.
6. Test the Table Run the motor to ensure the table vibrates evenly. Make any necessary adjustments to the motor position or frame stability.
7. Use the Table Place concrete molds on the table, turn on the motor, and let it vibrate to remove air bubbles and ensure a smooth finish.

Getting to know the equipment – vibrating table

A vibrating table designed for universal molding is used as vibration equipment when machine molding concrete products that are poured into specific forms. Making an apparatus with your hands is feasible as long as you comprehend its function, mechanism, and operating principle. The apparatus consists of a metal frame with a hinge-fixed work area that is used to place flooded forms.

The plate can vibrate up to 3,000 times in a minute, which permits:

  • increase the density of concrete array;
  • increase strength characteristics;
  • get rid of air inclusions.

The concrete structure is compacted as a result of the vibrational effect, which improves the quality and operational resource of paving slabs and other products.

What is the vibro -stop for

The compact vibration site, created for home use, is intended to address a variety of issues:

  • manufacturing of small -scale products for household use;
  • production of blocks of foamed concrete;
  • tamping of cement products and asphalt concrete products;
  • compaction of forms with paving slabs;
  • vibratory ramming of concrete fences and monuments.

The size of the working plate and the strength of the vibrations affect the device’s productivity.

Vibration table – design features

The vibration molding platform is a mechanism made up of the following components:

  • steel frame. It is a massive metal structure made of vertical posts to which jumpers are rigidly welded;
  • working plate. It is a horizontal base with a flange along the upper contour, limiting the mobility of the forms;
  • vibration motor. When installing the motor for the vibrating table with your own hands, you need to pay attention to the mass of the eccentric, transmitting vibrations to the plate;
  • movable fastening unit. It ensures the connection of the plate with the frame. It consists of four spring elements installed in cups;
  • starting machine. It performs the functions of supplying and disconnecting voltage to the vibration motor, and also protects against thermal overloads.

Its operating characteristics should be taken into consideration when determining how to build a vibration table yourself.

The primary factors influencing the effectiveness of compaction and the caliber of the final goods produced are:

  • the amplitude of the oscillatory motion;
  • the rotation frequency of the vibration motor shaft.

In order to guarantee ideal qualities, it is required that:

  • to correctly select the design of the eccentric;
  • to select the mounting location of the vibration drive;
  • to equip the platform with an electric motor of the estimated power.

The best modes are chosen through experimentation.

How a homemade vibration table functions

Understanding the unit’s working principle is essential before creating a vibration table.

The molding device operates in a very basic manner.

  1. The frame is rigidly fixed to the floor base.
  2. A power cable is connected to the starting device.
  3. The equipment operation is checked at idle.
  4. A mold filled with working mixture is placed on the vibration plate.
  5. Power is supplied by pressing the "Start" button.
  6. Vibration compaction of concrete mortar occurs.
  7. Power is turned off by pressing the "Stop" button.
  8. Compacted molds with products are removed.
  9. The next ramming cycle is carried out.

The same algorithm powers both industrial machinery and a homemade vibrating table made out of a washing machine.

Preparing to make a vibrating table with your own hands – materials and tools

Assemble all the materials required to create a vibrating table by hand. You can ascertain the list of materials required for its construction by using drawings.

It’s essential to get ready:

  • a metal sheet 8 mm thick, intended for making a tabletop;
  • four springs of equal rigidity for making movable supports;
  • a steel pipe intended for the manufacture of glasses;
  • rolled metal (channel, angle, pipe) for welding the elements of the supporting frame;
  • four thrust bearings for attaching the frame supports to the floor base;
  • fasteners for fixing the vibration motor and the entire structure to the base;
  • an engine with a power of up to 1 kW, which can be powered from a household electrical network;
  • an electric welding machine;
  • an angle grinder equipped with a metal disc;
  • an electric drill;
  • a housing for the control panel and buttons for its assembly.

Setting up a frequency controller will let you adjust the molding force when producing goods made of different building materials.

We design a homemade vibrating table with our own hands – simple solutions

You must either purchase the drawings in advance or draw them yourself if you intend to build a universal molding vibrating table by hand. Selecting the vibration unit’s design elements is crucial. The vibratory compactor types that are utilized are as follows:

  • molding equipment. It is used for vibration compaction of concrete solution poured into molds;
  • demolition device. It is intended for extraction of hardened products from molds with the help of a special device;
  • non-standard design options. They are used for manufacturing a limited number of products at home.

Simplified designs have the advantage of being able to be assembled quickly and affordably with the tools and materials already on hand.

The easiest choices are:

  • based on automobile slopes. To assemble a tamping device, you need 2-3 slopes, a hammer, and a wooden shield, the dimensions of which allow you to place the molds. The compaction process occurs when installing the molds on a wooden shield located on tires. When tapping with a rubber hammer, the concrete composition is compacted;
  • using a drill or hammer drill. The design uses a plate made of a metal sheet or a board shield. The tabletop is placed on a horizontal base and rests against the wall with a damper made of a piece of rubber. When the hammer drill is turned on, brought to the opposite side of the base, the material is compacted.

Additional options include repurposing used electric motors from household appliances and an old washing machine.

We are developing a drawing of a vibrating table

When creating a drawing for a vibrating table, it is essential to understand how to do it correctly.

For this, you’ll need:

  • use proven documentation, according to which the vibration platform was previously manufactured;
  • independently develop a sketch using a working sample.

Kindly take note of the following suggestions:

  • the optimal dimensions of the tabletop are 50×100 cm;
  • the distance from the floor to the work surface should not exceed 80 cm.

The following specifications should be taken into account when creating a drawing:

  • the engine should not touch the base or elements of the metal structure;
  • the desktop surface is horizontal;
  • the legs of the frame must be of equal length to ensure stability;
  • stiffening ribs are installed in the corners to increase stability.

You must first ascertain the unit’s dimensions and the motor’s mounting location before creating working documentation. Placing the vibration motor in the middle of the metal structure’s mass is a good idea.

Selecting a motor for a vibrating table

A vibration source can be created by a variety of motors:

  • used or new motor up to 1000 W. It is capable of transmitting vibration to a countertop with dimensions of 0.8×1.5 m. On the drive shaft of the electric motor it is necessary to fix two eccentrics, the angular position of which can be changed. This will allow you to adjust the amplitude and strength of vibrations;
  • industrial vibration motor. It must be attached to the surface of the work table. A standard vibration motor is equipped with eccentrics installed on opposite sides of the shaft. By adjusting the relative position of the imbalances, you can change the level of vibration impact.

Under the influence of alternating oscillations, the motor shaft bearings in a homemade vibration drive are subjected to increased loads. This is not a problem with a purchased vibrator, which has a longer service life.

A shaft with an offset center of gravity can also be attached to the table’s lower plane using bearing supports. The structure can be fastened to the motor pulley with a belt drive. In this version, the location of the eccentrically fixed load controls the vibration’s level and direction.

How to make a vibration table with your own hands – drawings and instructions

Pre-developed drawings indicate that building a vibration platform is simple when using the following algorithm:

  1. Mark the metal according to the drawing and cut the workpieces.
  2. Body the base of the site with specified sizes from a steel profile.
  3. Weld the bloodsters for attaching the frame to the supporting racks.
  4. Combine the legs of the frame with the rectangular base.
  5. Set the stiffeners and elements of the upper belt.
  6. Place the grabbed frame on the flat floor and check its geometry.
  7. Finally boil all sections of the connection with welding.
  8. Install the cup holders exceeding the diameter of the springs by 4-6 mm.
  9. To the working platform weld a bundle from a corner with a shelf of 4.5 cm.
  10. Strengthen the countertop with stiffeners and weld the engine mounting elements.
  11. Weld to the lower plane of the countertops.
  12. Check the alignment of the springs for the springs into which they are inserted.
  13. Fix the vibration engine under the countertop.
  14. Install the springs and assemble the frame with the site.
  15. Ensure the immobility of the vibration platform by securing it to the floor.
  16. Connect the power cable and start the device.
  17. Place a load on the tabletop that simulates a poured mold.
  18. Check the operation of the unit and adjust the vibration parameters with an eccentric.

The frame components bearing the vibration loads must be reliably welded.

How to make a vibration table with your own hands without errors

While working, keep the following things in mind:

  • the presence of a side around the perimeter of the table;
  • the ability to adjust the amplitude of vibrations;
  • reliability of fastening the frame to the floor;
  • quality of welds;
  • horizontal when installing the tabletop.

Errors can be prevented by building the platform in accordance with the drawings.

Making your own vibrating table at home can be an easy and satisfying project that contributes to more uniform, smooth concrete surfaces. You can improve your do-it-yourself concrete projects with a functional vibrating table that requires no expensive equipment by assembling it using easily accessible materials and an easy-to-follow assembly method. From gathering supplies to assembling and testing your table, this guide will take you through every step of the process, making it simple to follow for both novice and seasoned do-it-yourselfers.

Making a vibration table with your own hands – safety requirements

When assembling and installing the device, take precautions as follows:

  • use safety glasses when welding and working with a grinder;
  • ground the power tool and the drive of the device;
  • Perform welding work in special clothing.

Remember that the space where you weld needs to have a fire extinguisher.

Building your own vibrating table may be an inexpensive and enjoyable project. You can guarantee a dependable and effective tool for your concrete projects by following the mentioned steps. You can produce concrete products that are uniformly high-quality with the aid of this homemade table.

Every step, from obtaining supplies to putting the table together, is doable and doesn’t call for specific knowledge. You can create a vibrating table that suits your needs and improves your concrete work with simple tools and easily accessible parts.

This do-it-yourself project will not only save you money, but it will also give you a better understanding of the tools and procedures used in the manufacturing of concrete. This practical experience will come in handy for upcoming initiatives and advancements.

You can obtain a robust and useful instrument by devoting time and energy to creating your own vibrating table. This project is a great example of how do-it-yourself solutions can be useful and satisfying, providing long-term advantages for your concrete work.

Video on the topic

DIY vibration table, budget-friendly…

DIY vibration table is very simple

DIY vibration table from a….. bed)😎

how to make a vibration table with your own hands drawings

Homemade vibration table

DIY vibration table, budget-friendly

Which aspect of concrete application are you most interested in?
Share to friends
Andrey Ivanov

Experienced civil engineer with more than 20 years of experience. Specializing in the construction of industrial and civil facilities. Author of many publications in professional journals.

Rate author
StroyComfort1.com
Add a comment