How to make a plane for aerated concrete?

Aerated concrete can be difficult to smooth and level, especially for professionals and do-it-yourselfers who are unfamiliar with the material. For obtaining a superior finish, a plane made especially for aerated concrete can be a very useful tool. In contrast to conventional wood planes, aerated concrete planes must take into account the special characteristics of the material, like its brittleness and porous structure.

Because of its insulating qualities and light weight, aerated concrete needs to be handled carefully to keep its integrity. The risk of damage during the finishing process is reduced when surfaces are smooth and structurally sound, thanks to the use of the proper plane. Whether you’re working with panels for a flooring project or wall blocks, the quality of your plane can have a big impact on the result.

In order to accommodate the softness and friability of the concrete, suitable materials and design elements must be chosen when creating an aerated concrete plane. Specifically, the blade needs to be strong and sharp enough to cut through the material without crumbling. In order to achieve a consistent finish, the plane should also be comfortable to use and offer good control and precision.

We’ll walk you through the process of making your own aerated concrete plane in this guide. We want to offer concise, doable instructions for everything from selecting the appropriate blade to putting the plane body together. These tips will assist you in creating the ideal tool for your requirements, regardless of your level of experience, so you can work more efficiently and enjoy the process more.

What is a plane for??

A plane for aerated concrete (also called a grater), performs the function of aligning the protruding parts of aerated concrete blocks. The advantage of a plane is its ability to give the material a smooth surface, which is especially important for subsequent stages of installation. When in contact with wood, the plane performs a planing function, cutting off the top layer, which is not suitable for aerated concrete. If aerated concrete (aerated concrete) is used in the work, the plane must have a different design so that it can be used for grinding and scraping. You cannot remove a large layer from the surface: such material is considered defective, and it is prohibited to work with it. In professional planes for aerated concrete, the design resembles a kitchen shredder with a construction grater, which allows you to scrape and grind the material at the same time.

Graters are used in various contexts. In addition to planing surfaces, planers are used to cut grooves and remove chamfers. Grators generally come in several varieties:

• sherhebel;
• zenzubel and falzgobel;
• a double plane with a false blade;
• half-planer;
• double planer;
• small plane;
• mole cricket.

Typical design

Aerated concrete planes consist of a handle with a body on which rows of blades are fixed vertically opposite each other, with the purpose of leveling the top layer of blocks. Five parallel rows of knives angled with respect to the body are arranged on one side. With the exception of the rows being facing one another, the other side is identical. The body is composed of plastic and wood, but the main features are its durability and portability, so the exact composition is not as important.

Aerated concrete requires a smooth, level surface, which can be achieved easily by creating a plane. This is important for both the stability and appearance of the building. In order to smooth and level the concrete as it sets, simple tools like a trowel or float are used. Care must be taken to ensure that no air pockets or uneven areas remain. Even on a do-it-yourself project, anyone can achieve a professional-looking finish by following these simple steps, which also make it easier to lay tiles, apply finishes, or leave the surface exposed for a clean, contemporary look.

How to make it yourself?

Using wood and plastic, you can manually mount an aircraft on aerated concrete. Take an 11 cm wide by 0.5 cm thick bar and use it to make a wooden tool. The wooden handle has been meticulously sanded to a smooth finish to prevent any leftover chips from irritating the skin while using it. A file with a density of 500 kg/cube.m serves as the blade. After that, a trustworthy adhesive composition is used to fuse the aerated concrete planer together.

Preparation of materials and tools

The following supplies are ready before creating an aerated concrete planer:

• wooden board, which has a thickness of 50 mm;
• glue that is suitable for gluing wood to wood and wood to metal;
• blades;
• pen.

To construct a plane for use with aerated concrete:

• ruler;
• hammer;
• grinder;
• electric jigsaw;
• calipers;
• chisel;
• brush;
• hacksaw;
• grinding.

Marking

Using a marker or pencil, mark the locations of the future holes on the board’s side. Afterwards, five pieces each of cuts are made from various edges. The segments ought to be angled in relation to one another. Additionally, mark the center of the board, which is where the handle will be attached.

Cutting

Cut half the thickness with a saw along the lines you marked earlier. After sandpapering the block, the blade is broken into the necessary lengths of pieces. The finished parts are placed into the grooves vertically.

Gluing

You must use a high-quality glue to seal the cuts in the aerated concrete and allow it to "rest" for a few hours in order for it to become sturdy and solid. It is best to use Moment glue or a glue you are comfortable using to glue the plane.

Additional device

Workers who have not worked with a gas silicate plane before require an additional design. The device, which restricts the depth of the blades in the blocks, is constructed like a box. It turns out to be a guide for the plane, and the box’s slats determine the depth’s height.

One more design can be created by hand. You’ll need the following for this:

• two wooden boards with a thickness of at least 0.3 cm, one side of which should be well sanded;
• bars with a length equal to the width of the aerated concrete blocks. They should be laid one on top of the other, after which a plane for aerated concrete is used and the ends of the boards are aligned.

Making an aerated concrete plane is a useful and satisfying process that improves the caliber of your construction endeavors. You can make sure that your work is accurate and productive by being aware of the characteristics of aerated concrete and the particular tools needed.

Choosing the appropriate materials, setting up your workspace, and paying close attention to the shaping and smoothing techniques are important steps in this process. These procedures assist in creating the even, smooth surfaces required for a long-lasting and beautiful finish.

Anyone can learn the fundamentals of working with aerated concrete if they take the proper approach. Always put safety first and take your time to get the best results. You may achieve professional-quality finishes on your projects by making an investment in high-quality equipment and adhering to best practices.

Video on the topic

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