The construction industry is seeing an increase in the use of foam concrete because of its superior insulation qualities and lightweight nature. Air bubbles are incorporated into foam concrete, which makes it lighter and simpler to work with than traditional concrete. Its special quality improves both its acoustic and thermal insulation, which makes it a great option for a range of construction projects.
The "SOVBI" technology is one of the most cutting-edge processes for making foam concrete. With the use of this innovative method, a stable foam is produced and subsequently combined with a cement slurry to produce a homogenous and reliable foam concrete mixture. The unique feature of "SOVBI" technology is its ability to precisely control the final product’s strength and density, making it possible to customize it to meet particular construction requirements.
There are many benefits to using foam concrete made with "SOVBI" technology. In addition to being lightweight, which lessens the strain on structures, it also has outstanding durability and fire resistance. It is also less harmful to the environment than conventional concrete because it uses less raw material and can incorporate recycled materials.
The "SOVBI" technique for foam concrete has financial advantages in addition to its usefulness. Because of its effective manufacturing method, labor and material costs are decreased. This makes it a desirable choice for both smaller, more focused applications and larger, more ambitious projects. These advantages are making foam concrete a popular choice for contemporary building projects.
Topic | Foam concrete using the "SOVBI" technology |
Description | SOVBI technology produces lightweight, durable foam concrete, enhancing insulation and reducing costs. |
Benefits | Improved thermal insulation, reduced construction weight, and cost savings. |
Applications | Used in building walls, floors, and roofs for better energy efficiency. |
Process | Combines cement, water, and foam to create a strong, lightweight material. |
Environmental Impact | Eco-friendly, reduces material use and energy consumption. |
- What is “SOVBI technology”?
- Advantages of “SOVBI” foam concrete
- Classification
- Materials for manufacturing
- Main characteristics
- Requirements for production technology
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What is “SOVBI technology”?
A unique technology is used in the production of SOVBI foam concrete. The holding’s principal objective is to replace traditional building materials with lightweight foam concrete, which is currently extensively utilized in the construction of roads, buildings, and other structures. Several issues that arise when laying roads and cannot be resolved by employing bulk building materials as "cushions" can be resolved simultaneously with the use of monolithic foam concrete. Foam concrete is low in density and has a limited capacity to absorb liquids, which makes it suitable for use on soil close to groundwater.
Advantages of “SOVBI” foam concrete
This material offers a number of benefits, such as:
- reduced risk of soil freezing under roads;
- saving money on road construction (due to a reduction in the number of bulk building materials and time for work);
- increase in the speed of laying turnkey road surfaces;
- no need for frequent road repairs (even those laid in regions where weather conditions often change).
Roads can be built even in swampy areas by using foam concrete mixtures for the foundation. But the material’s uses are not restricted to this; it is also needed for densely populated urban buildings where water pipes and heating mains affect soil moisture. The effect of heating mains on the soil is offset by SOVBI concretes.
Classification
Materials are separated into the following categories based on the kinds of substances that are used to make foam concrete solutions:
- By the type of the main binder component. Among the main components of such mixtures may be lime substances consisting of lime by about 50 percent, slag, gypsum filler or cement additive (15 percent of the main mass). In addition, cement additives are used as such components, the content of which is approximately 50 percent Portland cement, as well as mixed binders, which also include Portland cement (15-50 percent of the total mass), lime or slag.
- By type of silica component. Such foam concretes are made on the basis of natural materials (for example, quartz sand), secondary industrial raw materials, ash obtained from burning coal, secondary products intended for ore enrichment, etc.
- By area of application. Various types of foam concrete are used for construction, road laying, pipe insulation, etc.
Materials for manufacturing
Binders are used by specialists to create solutions. These include quicklime, slag, ash, and Portland cement (which should not contain tripoli, clays, or other additives). Documentation is used to determine the specific gravity of the materials needed to create the product. The necessary density, heat treatment, and concrete product dimensions will determine the proportions. It is also feasible to create foam concrete that satisfies standards by adding more binders.
In addition, to create this type of concrete, specialists use foaming agents. Professionals advise adding foaming agents with protein hydrolysates. This component should operate in a temperature range from -15 to 35 degrees Celsius. Synthetic foaming agents operate in a different range (5-60 degrees Celsius). It is recommended to use them for the production of concrete with a density of more than 400 kilograms per cubic meter. The foaming agent can be used for more than one year from the moment it was manufactured. In order for the product to remain high-quality and suitable for use over a long period, it is necessary to comply with all storage conditions indicated on the packaging. It is especially important to properly store concrete at high and low temperatures.
In addition, the mixtures’ composition consists of hardening accelerators, different additives (like triethanolamine), and regulators that aid in achieving the appropriate strength and structure. Simultaneously, keep in mind that you can only use any additives after you have established which substances are compatible with which foaming agent. The amount of water added should be such that the foam’s quality doesn’t suffer. There shouldn’t be any inclusions in the liquid.
Main characteristics
The "SOVBI" technology produces foam concrete that is regarded as an environmentally friendly material because it doesn’t harm people or the environment by releasing harmful substances into the atmosphere. Foam concrete is an inflammable material for construction. Its use does not necessitate adhering to stringent safety regulations.
Requirements for production technology
It is possible for the quantity of building materials added to alter while foam concrete is being produced. This is dependent on several factors, such as rise, liquid temperature, foaming agent characteristics, cement features, compression, etc. After initial mixing, the required strength is ascertained by calculating the necessary proportions of building materials.
The amount of liquid needed to prepare the mixture is chosen experimentally and may vary slightly from the amount called for in the standard production technology. This could be caused by the formwork material, specific additive properties, the cement’s water requirement, etc. Warm water should be used while working with the cement mixture during the colder months. The properties of the foaming agent that is being used determine the approximate temperature of the liquid.
The "SOVBI" technology has improved foam concrete, providing a cutting-edge answer for construction requirements. This creative process not only raises the caliber of foam concrete but also increases its effectiveness and adaptability. The "SOVBI" technology streamlines the manufacturing process and guarantees a reliable, premium final product.
The lightweight nature of foam concrete produced using "SOVBI" technology is one of its main benefits. This lowers labor costs and boosts productivity on construction sites by making it simpler to handle and transport. Furthermore, it is a great option for a range of construction projects due to its superior thermal and acoustic insulation qualities.
An additional important aspect of this technology is its environmental benefits. The "SOVBI" technology reduces the negative environmental effects of foam concrete production by using environmentally friendly materials and procedures. This is in line with the increasing need for environmentally friendly building techniques.
In conclusion, foam concrete made with the "SOVBI" technology is distinguished by its effectiveness, excellence, and sustainability. With so many advantages for developers and builders, it is a major advancement in the field of building materials. Using this technology can result in building practices that are more economical, ecologically friendly, and efficient.
Using "SOVBI" technology, foam concrete is transforming the construction sector by providing a strong, long-lasting, and green substitute for conventional concrete. This creative process makes use of a special foaming agent to yield a material that is easy to work with, adaptable, and suitable for a range of construction applications. "SOVBI" technology is a great option for sustainable construction projects because it not only makes concrete stronger and more insulating, but it also drastically lowers costs and carbon emissions.