Foam block house floors

Foam blocks provide superior thermal insulation and are also very cost-effective when used in home construction. However, the flooring is an important factor that needs to be carefully considered. Your foam block house’s overall durability and comfort can be improved with the appropriate flooring selection.

There are various flooring choices available, and each has benefits of its own. Making an informed decision can be aided by having a thorough understanding of these options and how to install them. This tutorial will take you step-by-step through the most important things to think about when organizing and laying flooring in your foam block home.

Whether you"re opting for concrete, wood, or another material, the flooring must complement the unique properties of foam block construction. Let"s explore the best practices and tips to ensure your floors are both functional and aesthetically pleasing.

Feature Description
Strength Foam block floors are sturdy and can support heavy loads, making them ideal for residential construction.
Insulation They offer excellent thermal insulation, helping to keep homes warm in winter and cool in summer.
Durability Foam blocks are resistant to moisture and pests, ensuring long-lasting floors.
Installation Easy to install with basic tools, making them a popular choice for DIY enthusiasts.
Cost Generally more affordable than traditional concrete, offering good value for money.
Environmental Impact Foam blocks are eco-friendly, as they often contain recycled materials and have a lower carbon footprint.

Floors for houses made of foam blocks – types of designs

The part of the building that is loaded is the ceiling. The building’s durability and strength are contingent upon the manufacturing quality. The ceiling designs listed below are utilized:

  • solid. A monolithic floor of a house made of foam blocks is a proven solution with many advantages. It allows you to form a seamless base with ideal flatness. The absence of joints increases the thermal insulation properties and strength. The construction of a solid ceiling is a complex and labor-intensive process that requires special skills and high qualifications;
  • precast-monolithic. Composite floors for a house made of foam blocks are constructed on the basis of standard concrete blocks produced in industrial conditions. During the manufacturing process, formwork is also constructed on the basis of thermal insulation materials. For this, ready-made concrete elements are used, to which expanded clay or polystyrene is added. In this case, the joint areas of the elements need to be sealed;
  • prefabricated. Such a structure is erected in a limited time and does not require increased costs. To form a composite ceiling, standard elements are used – reinforced concrete floor slabs, steel profiles or timber beams. The construction of a prefabricated structure is carried out using lifting mechanisms with subsequent sealing of the gaps between the parts.

The building’s intended use, the number of stories, and the desire to reduce future costs should all be taken into account when selecting the type of ceiling.

Floor of a house made of foam blocks – main requirements

A foam block home should not have more than three stories due to the characteristics of the foam concrete blocks. Multi-story buildings cannot be constructed using the porous material due to its low strength characteristics.

A building composed of cellular blocks has a ceiling structure that serves several purposes in addition to distributing forces on the capital walls proportionately:

  • ensures the rigidity of the box of the building being erected;
  • reliably connects the walls, increasing the strength of the structure;
  • effectively absorbs external noise;
  • takes the weight of building structures, maintaining integrity;
  • thermally insulates the living space, hindering the access of cold air;
  • improves fire safety due to the use of non-combustible materials.

A reinforced belt is built around the perimeter of the walls to strengthen the main walls of the building and prevent deformation of the foam concrete. It creates a strong base upon which the ceiling structure can be built.

Solid floor made of foam concrete

A concrete mixture with improved strength properties is used when concreting a solid ceiling. An industrial method of making concrete is used.

The primary factor influencing the building’s strength is the floor’s dependability. When working, it is not permitted to:

  • use a solution produced by a handicraft method in concrete mixers;
  • prepare in portions and gradually pour the concrete mixture into the formwork;
  • use low-quality concrete with a heterogeneous structure.

The following guidelines should be adhered to when building a house ceiling out of foam concrete blocks:

  • use a concrete pump to transport the concrete mixture to a height;
  • pour concrete into the formwork with a pre-installed power frame.

There are several benefits to the monolithic base:

  • increased load-bearing capacity;
  • long period of use;
  • fire and environmental safety;
  • availability of the building materials used.

Although it is difficult to describe concreting technology as simple, this ceiling construction technique can be used in the construction of private homes.

Additionally, a one-piece structure has the following benefits:

  • the possibility of pouring the ceiling with an increased distance between the load-bearing walls;
  • creation of a ceiling base with a non-standard configuration of the walls of the building being erected.

Drawbacks associated with this design solution:

  • complexity of calculations to confirm the load-bearing capacity of the walls;
  • long curing time of concrete;
  • the need to use equipment for the preparation and delivery of concrete;
  • labor intensity of preparation for pouring and the dependence of the quality of the base on the recipe;
  • the problem of performing work at negative temperatures.

The formwork is an essential component of a monolithic ceiling. Its strength needs to be sufficient to support the weight of the mixture of concrete.

Pouring requires the use of several kinds of formwork:

  • prefabricated, consisting of standard panel elements;
  • self-made, made of wood or metal.

Install the formwork using the following algorithm to pour a solid ceiling:

  1. Install vertical supports.
  2. Secure horizontal bars.
  3. Assemble the formwork base.
  4. Carefully seal the gaps.
  5. Place the power frame in the formwork, ensuring a distance of 4 cm from the level of the panels.

A concrete pump delivers the concrete mixture to the formwork. Until the concrete is 16–18 cm thick, serve it. Four weeks after concreting, the concrete will reach its operational strength. The formwork can be taken apart so that you can carry on working.

Collective monolithic design of the ceiling of the foam block house

The primary characteristic of the prefabricated monolithic basis is its capacity to be assembled ceiling-high without the need for specialized tools and hoisting mechanisms. You can easily complete the task on your own with a small mass of constituent parts.

Ordering:

  1. Fix the support beams at a distance of 0.6-0.8 m from each other.
  2. Form the formwork of polystyrene concrete elements or expanded clay blocks.
  3. Fix in the formwork a reinforcing cage from steel rods.
  4. Carry up with a concrete mixture and provide hardening of the monolith.
  5. Carry out thermal insulation with basalt wool or expanded clay granules.

The prefabricated monolithic structure offers the following benefits:

  • improved vapor barrier;
  • high degree of sound absorption;
  • increased safety margin;
  • low labor intensity;
  • no need for special equipment.

A prefabricated monolithic version can be created by using the following materials for the beams:

  • wooden beams. They are affordable and allow you to form a solid foundation between the floors of the building. It is important to treat wooden elements with bioprotective compounds and perform fire-resistant impregnation. Wood should also be waterproofed. Wooden beams with low load capacity are allowed to be used in small buildings with a distance between load-bearing walls of up to 6 meters;
  • metal profiles. The use of heavy rolled metal increases costs and requires mechanization of lifting work. To increase the service life of steel beams, they should be treated with an anti-corrosion compound. The metal profile is capable of withstanding significant loads. It can be used to create durable ceilings in large-scale buildings. The distance between the main walls can exceed 6 meters.

Benefits of utilizing wooden beams:

  • Ease of installation;
  • Affordable price.

Drawbacks:

  • Insufficiently high fire safety of wood;
  • Short service life of wooden beams.

You can construct a precast monolithic base with a longer service life by using sturdy steel beams.

Using floor slabs – considering the prefabricated option

You can quickly erect a prefabricated ceiling by using reinforced concrete panels. The building’s dimensions determine how many slabs will be needed for the job. The slab should be 0.3 meters longer than the distance between the main walls. It’s critical to guarantee that each load-bearing wall has a 0.15 m support area in order to transfer the acting forces. Panels made of reinforced concrete may be arranged longitudinally or transversely, depending on the needs of the ongoing project.

Standard-sized hollow panels are used for work.

  • six -meter – with a flat surface;
  • nine -meter – with a ribbed base.

Considering that the mass of reinforced concrete panels has increased from 1 to 5 tons, the following is required:

  • use special lifting equipment;
  • build a concrete power belt on the supporting surface of foamed walls.

The panels range in width from one to one and a half meters and have a thickness of 22 cm. The area of use determines the load capacity of reinforced concrete plates:

  • Products for residential buildings are able to perceive the load of 0.6-0.8 t/m2;
  • Industrial plates are withstanded up to 2 tons per square meter of area.

The primary benefits of using products made of reinforced concrete are:

  • reduced installation time;
  • increased load capacity;
  • increased safety margin of the ceiling base;
  • durability of panels;
  • reliable protection of the room from noise;
  • increased level of thermal insulation;
  • industrial quality;
  • fire safety.

In addition to the benefits, there are drawbacks:

  • need to use lifting equipment;
  • problematic installation on a curved surface;
  • use of panels of standard sizes only.

Installation is done over a cement blend. By using cellular concrete floor slabs, the weight on foam block walls can be decreased.

Foam block home flooring provides a great balance of affordability, longevity, and insulation. They offer a strong basis for cozy living areas and are suitable for a wide range of residential and commercial applications.

Foam block floor installation is simple and requires only a few basic tools and supplies to finish. Because of this, it’s a fantastic choice for do-it-yourselfers who want to cut construction costs without sacrificing quality.

Foam block floors have many practical uses, but they also improve energy efficiency. Their insulating qualities contribute to the maintenance of a constant interior temperature, which lowers energy costs and the requirement for heating and cooling systems.

All things considered, foam block flooring is a wise purchase for anyone planning a build or renovation. Their enduring performance, effortless installation, and eco-friendliness render them an adaptable and dependable option for any building endeavor.

Foam block house floors provide superior insulation, long-lasting durability, and simple installation, making them a sensible and effective option for contemporary architecture. These floors are composed of lightweight foam blocks that lower overall building costs while offering a sturdy foundation. Their thermal characteristics support energy efficiency by assisting in the maintenance of comfortable interior temperatures. Furthermore, foam block floors are moisture and pest resistant, extending the life of the building. The advantages, how-to, and upkeep advice for foam block house floors will be discussed in this article, which makes them a great choice for your upcoming construction project.

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Andrey Ivanov

Experienced civil engineer with more than 20 years of experience. Specializing in the construction of industrial and civil facilities. Author of many publications in professional journals.

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