Fence made of concrete panels: types and design of reinforced concrete fences, installation of concrete slabs

Concrete panels are becoming a more and more well-liked option for fencing because of their strength, adaptability, and visual appeal. These panels, which are usually composed of reinforced concrete, combine strength and a range of design options to provide a sturdy solution for property boundaries. Concrete fences offer a durable solution with little upkeep, whether you’re trying to increase security, increase privacy, or just add a contemporary touch to your landscape.

Fencing panels made of reinforced concrete are made to withstand weather conditions and gradual deterioration. Concrete that has reinforcement—typically steel bars or mesh embedded within it—has greater structural integrity and can withstand stresses from the environment and wind. Because of this, concrete fences are not only a dependable but also a long-lasting option for locations that frequently experience severe weather.

Concrete panels come in a variety of designs to accommodate various functional requirements and aesthetic tastes. These panels can have sleek, contemporary finishes that go well with contemporary architecture, or they can have the appearance of more conventional materials like stone or wood. Certain designs integrate patterns and textures straight into the concrete, enhancing its appearance without compromising its strength.

When installing concrete slabs for fencing, the panels are usually firmly placed in the ground or on top of a concrete foundation. To guarantee the stability and longevity of the fence, proper installation is essential. Installation techniques can vary depending on the fence’s design and height, but they usually involve leveling and aligning the posts or panels, excavating post holes, and making sure the fence is uniformly and securely installed.

All things considered, concrete panel fences provide an elegant and useful option for industrial, commercial, and residential properties. These fences add strength, durability, and aesthetically pleasing options to any outdoor space, while also enhancing security. Whether you’re starting from scratch or replacing an outdated fence, concrete panels can be a long-term investment that improves the functionality and value of your home.

This article from "All about Concrete" examines the suitability and usefulness of concrete panels for fence construction. Because of their strength, ease of upkeep, and aesthetic appeal, concrete fences are becoming more and more popular. We go over the many varieties of reinforced concrete panels that are available, from plain to textured, emphasizing how well they fit different architectural styles and security requirements. We also include a detailed installation manual for concrete slabs that emphasizes the importance of correct preparation, placement, and finishing methods. This guide attempts to offer thorough insights into the world of concrete panel fences, whether you’re thinking about installing a new fence on your property or researching long-lasting fencing options.

Types of reinforced concrete fences

There are two categories of fences: industrial and ornamental fences for the private sector.

The following materials are used to make fences:

The majority of fences used in industrial construction are self-supporting varieties. Lifting machines are used to quickly assemble them, and they are disassembled and moved to the next location just as quickly.

Concrete slabs on glasses

Two different reinforced concrete products are included in the kit for this kind of fence: a panel and a pyramid-shaped glass foundation. The slabs vary in size and are marked differently.

Marking of concrete fences

Every product made of reinforced concrete has details about its brand, production date, technical inspection, and manufacturer. The product’s weight and this information are displayed on the slab’s end.

Concrete fence panels cannot be marked using a single standard. Fence components are coded using standard series codes, such as IZH 31-77. Document regulations specify that PO 1, 2, 3, 4, and PO 11–16 must be marked.

Interpretation of PO 4 designation for a fence slab with type 4 design characteristics:

• dimensions – 2500x150x3000 mm;
• weight – 1390 kg;
• concrete volume – 0.557 m³.

Additional names include: OKP (container site fencing), ZP (fence panel), SO (self-supporting fence), and FO (fence foundation). On reinforced concrete fence panels, standard 3.017-1 calls for the letter P to appear first, followed by a number between 1 and 6 to indicate the size, and then more letter signs. A: height ≥1.2 m, B: distance from the ground ≥1.6 m, and B: the panel’s upper mark is 2 m or more. The following letter is: f — an apron for the space between the ground and the fence, a — an extra embedded portion, and K — for slopes.

The marking on slabs produced in accordance with series 3.017-3 includes the first digit (1, 2, 3), which denotes the standard size. The letters PB, for "concrete panel," follow. The fence slabs’ dimensions in decimeters are indicated by the final two two-digit numbers in the code. PB 30-20, PB 30-16, and PB 40-20 are a few examples.

Application area of fence slabs

Massive, long-lasting structures are freestanding fences. The wall is insurmountable for a person without special equipment because it is 3–4 meters high and has a smooth or ribbed surface.

Areas in which autonomous fencing is used:

• installation in areas of military units, defense industry enterprises, and other sensitive facilities that are prohibited for unauthorized visits;
• separation of construction sites of buildings and structures under construction from public areas;
• fencing of production areas, storage facilities and parking lots, various institutions.

Concrete fences are another tool used by private developers for perimeter and neighboring area separation. The panels in this instance are painted or embellished in another manner.

Slabs are laid for pedestrian paths; they are not suitable for interfloor ceilings or roofs.

Advantages of concrete fencing slabs

Reliability is the primary need for the enclosing structure. This feature applies to all fences made of reinforced concrete.

Sound absorption, robustness, affordability, resilience to harsh environmental circumstances, fire safety, and lack of demands

There are further benefits to independent varieties:

• Earthwork for the base is not required or performed in a minimum volume;
• no need to fill the foundation: support cups are supplied in the kit or the platform is an extension of the panel;
• the number of uses is not limited: the structure is removable, tied to the installation site only by its weight;
• the speed of erection of the fence and dismantling is ensured by the mechanization of work and a minimum amount of manual labor.

The benefit of having a separate structure

Appeared when building fences on groundwater-containing soils. In these situations, deep setting of the base and increased reinforcement are required before pouring the foundation.

Installation of concrete slabs

You will need qualified personnel and a lifting truck crane in order to install the fence on the cups. Mounting loops are inserted into panels during manufacturing: two for each foundation element and six pieces for each slab.

The site is examined to make sure there are no power transmission lines (PTL) within the lifting operations’ radius before any work is done. If there are any, obtaining a work permit is required in order to conduct work in a hazardous area.

How to install:

• the route of the future fence is taken out to the area, if necessary, the surface is leveled;
• the locations of each supporting element – the glass – are marked with pegs; if the base is not asphalt, a cushion of a mixture of sand and crushed stone is poured onto the soil;
• the foundations are placed according to the markings with a truck crane and the legs of the panels are mounted in their holes, fixing the slabs in a vertical position with wooden wedges;
• the structure is fastened into a solid wall by welding the embedded parts;
• the gap between the ground and the lower edge of the fence is filled with earth or sand if the reinforced concrete panels do not have an apron.

A typical wall is two meters high. The upper portion of the panels have multiple rows of barbed wire installed to increase the fence’s inaccessibility.

Types and cost of fence slabs

Fencing prices vary according to panel type, panel size, and foundation type. Every company produces fences in accordance with either its own specifications or standard series.

For three requirements.Products under the brands 017-1 and 3.017-3 are offered for the following prices, which include VAT:

• P6V panels weighing 1.6 tons, length 3980 mm and height 2500 mm – 9.4 thousand. rub.;
• 3PB 40-20 slabs of approximately the same dimensions, but weighing 2.1 tons – 9870 rubles.;
• glass foundations F 9.7.5 sizes 900x700x450 mm and weighing 480 kg – 1990 rub.;
• element F 12.7.5 – 100 kg heavier than the previous one – 2410 rubles.

Goods measuring 2.5 meters in length and 3 meters in height and having thicknesses of 150 and 100 millimeters weigh 1.4 and 1.0 tons, respectively, in accordance with the IZH 31-77 PO-2, PO-3 standard.

The first one costs 5.8 thousand rubles, while the second one costs 5 thousand rubles. P-5V slab, length 3980 mm, top mark 2.5 m – 5.6 thousand rubles, weight 1150 kg.

Concrete panels combine strength and aesthetic appeal to provide a sturdy and long-lasting solution for fencing needs. Because of their durability and low maintenance needs, reinforced concrete fences are a popular option for both residential and commercial properties.

There are several varieties of concrete panel fences to pick from, each with special advantages. Precast concrete panels are produced in controlled environments off-site, guaranteeing excellent quality and uniformity. Conversely, site-cast concrete panels offer design and dimension flexibility to meet project requirements because they are poured and cured on site.

Fences made of reinforced concrete can have a wide range of designs, from straightforward panel styles to more ornate designs that use color, texture, and pattern. With these design choices, fences can be made to blend in with the overall look of a home or development, increasing curb appeal and offering privacy and security.

When installing concrete slabs for fencing, posts are usually firmly placed in the ground before the panels are fastened. Efficient installation is essential to guaranteeing the fence’s longevity and performance. For the assurance that the panels are properly aligned and supported, it’s critical to adhere to the manufacturer’s instructions and, if necessary, seek professional installation.

All things considered, a concrete panel fence provides a sensible and durable option for those wishing to improve both security and aesthetics at the same time. A reinforced concrete fence is a wise investment for any property because it can withstand a variety of weather conditions and offer privacy for many years with proper installation and ongoing maintenance.

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