For making long-lasting and eye-catching pathways in gardens and around houses, concrete tiles are a popular option. They give outdoor spaces a decorative touch and provide a strong surface that can withstand the elements. Concrete tiles offer a flexible choice, regardless of your preference for a more ornate design or a straightforward, practical path.
This post will examine the various varieties of concrete tiles that are available, ranging from traditional patterns to cutting-edge looks. We’ll also examine the materials and methods used in the manufacturing process to create these tiles. If you’d rather do it yourself, we’ll provide helpful guidance on how to make your own concrete tiles as well as installation tips.
You’ll have a firm grasp on the choices accessible to you as well as the procedures involved in creating and installing concrete path tiles by the time you finish reading this guide. Regardless of the scale of your landscaping project, this information will assist you in achieving a polished end.
Aspect | Details |
Models | Concrete tiles come in various shapes like squares, rectangles, and hexagons. They can also have different textures and patterns to mimic natural stones or bricks. |
Production Methods | Common methods include pressing the concrete into molds or using vibration to compact it. Tiles can be colored with pigments or stained to achieve different looks. |
Self-Production Tips | Use a concrete mix suitable for paving, ensure molds are clean and well-oiled, and cure the tiles properly to enhance their durability. Add color or patterns before the concrete sets. |
Installation Tips | Prepare a stable base with gravel or sand, lay the tiles with consistent spacing, and ensure proper drainage to prevent water pooling. Seal the tiles if necessary to protect them from weathering. |
- Description and properties of concrete tiles
- Concrete slab production technologies
- Vibration casting
- Vibrocompression
- Hyper-pressing
- Variety of concrete tile models
- Calculation of concrete composition
- Production of concrete tiles
- Video on the topic
- Production of paving slabs using the “Marble from Concrete” technology
- Paving slabs!laying!dream job!😎wladqka
- PAVY MADE OF PAVEMENT TILES
Description and properties of concrete tiles
The technical specifications for concrete slabs produced industrially are outlined in GOST 17608 91, "Concrete Paving Slabs." Concrete products are used to lay out sidewalks, car parking lots, gardens, parks, and pedestrian streets and squares.
Concrete plates come in square, polygonal, curving, and rectangular shapes. Coatings can be applied in bulk, unpainted, or only to the surface of the product; they can also be painted in two layers, with the top layer being colored and at least two centimeters thick, or they can be dyed to match the natural color of concrete.
Reinforcement may be used in the construction of the plates, depending on their intended use. They can have a corrugated or smooth surface.
The following supplies are utilized in the manufacturing of tiles:
- Breaking component: Portland cement according to GOST 10178-85 “Portland cement and slag-portland cement”, GOST 31108-2016 “Cements Communicative”.
- Small aggregate: natural sand corresponding to GOST 8736-2014 "Sand for construction work".
- Large aggregate: stone, gravel, and also crushed rock from blast furnace slag according to GOST 8267-93 » Crushed rock and gravel from dense rocks for construction work».
- During production, various additives can be added to change the characteristics of concrete: plasticizers, hardening regulators, blowing agents, air-entraining additives, dyes, and also fiber fibers.
Despite the recent proliferation of tile varieties for use in path construction, concrete products are highly competitive:
- clinker tiles;
- natural stone tiles;
- sand-polymer tiles;
- rubber coatings.
The favorable ratio between the cost and performance characteristics of concrete products explains the products’ popularity.
The following traits are present in concrete road tiles:
- Great durability. Having laid such a covering, you can forget about it for several decades.
- Environmental safety.
- Compressive strength: up to 45 MPa.
- Water absorption of tiles does not exceed 6%.
- Abrasion of concrete products: up to 0.8 g / cm 2 .
- Concrete tiles are petrol-resistant.
- The cost of tiles made of concrete is quite low.
- The material can withstand up to 300 freeze / thaw cycles.
- Moisture does not accumulate on the path laid using the technology.
Three technologies are utilized in the production of concrete slabs.
Concrete slab production technologies
Concrete slabs for roads are made via vibration casting, vibration pressing, and hyperpressing techniques. Let’s examine these technologies’ subtleties.
Removable formwork is typically used in the manufacturing of concrete products.
Vibration casting
The following tools are needed to produce slabs:
Phases involved in producing vibration products:
- Mixing concrete mortar. The components are dosed into a concrete mixer and thoroughly mixed.
- Molding. The concrete is poured into molds installed on a vibrating table. The mass is compacted using table vibration.
- Gaining strength of the products. The molds filled with concrete are placed on flat pallets for the tiles to mature. The products are covered with film. After 2 days, the formwork is dismantled and cleaned, and the slabs are left to gain strength.
Vibrocompression
Similar to the casting process, a concrete mixer is used to combine the ingredients.
Crucial! Two-layer slabs are made with two mixers.
Vibration pressing works on the basis of compacting concrete mass that has been poured into molds and placed on a vibrating frame. A vibrating punch is then used to apply a pattern to the concrete mass, which is then transferred to the tile’s front surface.
The punch containing the matrix rises after a few seconds of pressing, and the finished products are then sent for drying. Concrete tiles that are vibro-pressed are ready.
Tiles made with vibro-pressing technology have superior strength and geometry, minimal water absorption, and good resistance to frost. Simultaneously, the solution contains less cement than the mixture meant for casting.
Hyper-pressing
It is essentially the same technology as vibration pressing. The production process is different because the punch and frame are not vibrated. Increased pressure leads to compaction. Certain types of presses work by pressing on the concrete from both above and below with two punches.
Products with outstanding geometry and performance are produced as a result of pressing.
Although casting tiles are less expensive than equivalents, they have slightly inferior qualities to pressed goods. The human element is also crucial when making tiles with this method because every step of the production process needs to be managed.
Vibropressed tiles cost 500–650 rubles per kv.m., hyperpressed tiles cost 600–700 rubles per kv.m., and vibration-molded tiles range in price from 300–500 rubles per kv.m.
Variety of concrete tile models
Numerous tools and pigments are used in the creation of concrete tiles, which makes it feasible to produce a broad range of goods that can appeal to any discriminating consumer.
Concrete, a rough and unremarkable material at first glance, can be used to create products with the most bizarre shapes, colors, and textures. For instance, they can be glossy and matte, smooth and textured, or mimic wood or stone.
The following tile shapes are some examples of those used for styling: square, clover, rectangular brick, "paving stone," "4 stone," rhombus, etc.
Customers love the concrete tiles 6K 7, which have dimensions of 500x500x70 mm. Not only can these GOST-manufactured products be used to build pedestrian zones, but they also have outstanding strength characteristics that make them suitable for use in paving sites and parking lots.
Vibration pressing is used to create the coating, and reinforcement is used in the process. The tiles have good wear resistance, can support heavier loads, and
The material has a long service life, resistance to abrasion, cracking, and climate factors.
Another popular option are 2K concrete road tiles.5. These items measure 250 x 250 x 50 mm.
The product’s size is indicated by the first digit in the abbreviation, the type of slab (in this case, "K" is a square) is indicated by the letter, and the thickness in centimeters is indicated by the second digit. Manufacturers provide the complete dimensions of the products for simplicity, even though such marking is not very convenient for consumers.
The market offers a sufficient variety of concrete slab sizes. You can select an appropriate choice for the products’ height, width, and length based on the location, the shape of the object, and the anticipated load on the coating. The 500x500x60, 500x500x50, 500x500x70, 600x600x60, and 400x400x50 square concrete tiles are popular sizes.
For example, tiles with a thickness of 30–40 mm are used for suburban landscapes, parks, and garden areas; larger coatings with a height of 60–70 mm are appropriate for car parking lots; and a material with a thickness of 80 mm can be used for car traffic.
The following path tile types’ sizes are displayed in the picture:
Not only can you use completed items, but you can also embellish the garden area with handmade tiles.
Calculation of concrete composition
For creating visually appealing and useful pathways in your yard or garden, concrete tiles are a flexible and long-lasting choice. This post will discuss the various kinds of concrete tiles that are available, their manufacturing process, and provide helpful advice for creating and installing them on your own. You’ll find everything you need to build stunning, long-lasting pathways, whether you’re looking for a straightforward do-it-yourself project or want to know your options before hiring a professional.
Production of concrete tiles
You will need a vibrating table, a concrete mixer, tile molds, and a mixture to make concrete products on your own. One part cement, two parts sand, and four parts gravel can be used to make the composition yourself, or you can purchase it already prepared.
Use 1% of the cement weight as a plasticizer to enhance the solution’s properties. Fiber can be added to concrete products to increase their strength and durability. Add dyes to the mixture to produce colored tiles.
The molds are placed on a vibrating table and turned on after being lubricated with any type of oil. The concrete slab still needs to be poured after this. A well-combined mixture is introduced into the matrices. Overflow is eliminated. To increase strength, the tiles are arranged on pallets and covered in polyethylene.
Crucial! If you don’t have a vibrating table, you can make up for it by tapping the outside of the forms to remove air and compact the concrete. A hammer drill with a special attachment can replace a concrete mixer.
Concrete product molds can be manufactured on-site or purchased separately.
For instance, a fascinating matrix with nine stones is available for purchase in order to produce tiles. A mold measuring 80x80x6 centimeters costs 1290 rubles.
You will need this equipment, known as "Concrete pieces of wood," to produce tiles with a texture that resembles wood.
A set of five 44 x 44 x 4 cm molds costs approximately 4,000 rubles.
You can weld it out of metal or knock it out of boards, or you can use readily available items as equipment, like food containers or basins. It is not very hard to manufacture square or rectangular matrices.
For making pathways that are both practical and aesthetically pleasing, concrete tiles are an adaptable and sturdy option. There are many models to fit your needs and style, whether you like more or less ornamental or simple designs.
Another viable option is to make your own concrete tiles at home. With the correct supplies and a few simple tools, you can make personalized tiles that precisely reflect your style. It’s an easy process, and with a little practice, you can get results that look polished.
Another way to cut costs and make sure your pathways are sturdy is to install concrete tiles yourself. You can create a level and even surface that will withstand weather conditions for many years by using the right methods.
All things considered, concrete tiles provide a useful option for anyone wishing to improve their outdoor areas. The finished product will be a strong, lovely pathway that enhances the value and charm of your property, regardless of whether you choose to build them yourself or purchase them already constructed.